• Title/Summary/Keyword: Thermal crack

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Fatigue Crack Growth Behavior of a Magnesium-Based Composite (마그네슘 금속복합재의 피로균열거동해석)

  • Kim, Doo Hwan;Park, Yong Gul;Kim, Sung Hoon;Han, Suk Kyu
    • Journal of Korean Society of Steel Construction
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    • v.9 no.4 s.33
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    • pp.515-521
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    • 1997
  • The effects of heat treatment and fiber orientation on tensile strength and fatigue behavior were studied in a continuously reinforced. magnesium-based composite Following an earlier TEM investigation, specimens were thermally aged to modified the interfacial zone between the alumina fibers and the magnesium alloy matrix. From the tensile experimental results, the ultimate tensile strength of the aged specimens were lower than that of the as-fabricated due to weak fiber-matrix interfacial strength with chemical reaction during the thermal processing. The fatigue crack growth experiments were conducted with specimens having the fiber orientation normal to the crack growth direction (longitudinal) and also specimens with the fibers oriented parallel to the crack growth direction(transverse). A comparison of the fatigue crack growth behavior indicates that aged longitudinal specimens are more resistant to fatigue crack growth the as-fabricated longitudinal specimens. Conversely, as-fabricated transverse specimens are more resistant to fatigue crack growth than aged transverse specimens.

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Reliability of Sn-8Zn-3Bi Solder Paste Applied to Lead and Lead-free Plating on Lead-frame under Thermal Shock Test (다양한 유무연 도금 리드프레임에 적용된 Sn-8Zn-3Bi 솔더 접합부의 열충격 신뢰성 평가)

  • Han, Sung-Won;Cho, Il-Je;Shin, Young-Eui
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.2 s.43
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    • pp.35-40
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    • 2007
  • The pull strength and fracture mechanism were investigated to evaluate the reliability and compatibility of Sn-8Zn-3Bi joints, the solder paste on lead and lead-free plating under thermal shock conditions. At the Sn-8Zn-3Bi solder joint, no crack initiation was observed during thermal shock test. After 1000 cycles, the strength of the solder joint decreased not sharply but reduced gradually compared with initial conditions. The decrement of strength was affected by ${\gamma}-Cu_5Zn_8$ IMC growth which caused the IMC fracture on the fracture surface and a change in fracture mode and initial crack point. Clearly, the Sn-8Zn-3Bi solder shows good reliability properties and compatibility with lead-free plated Cu LF under thermal shock temperatures between 248K and 423K.

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A Study on Thermal Shock Characteristics of Functionally Gradient Ceramic/Metal Composites (경사기능성 세라믹/ 금속 복합재료의 열충격특성에 관한 연구)

  • Song, Jun-Hee;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2134-2140
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    • 1996
  • This study was carried out to anlayze the heat-resistant characteristics of functionally gradient material(FGM) composed with ceramic and metal. The thermal fracture behavior of plasma-sprayed FGM and conventional coating material(NFGM) was exaimined by acoustic emession technique under heating and cooling. Furnace cooling and rapid cooling tests were used to examine the effect of temperature change under various conditions, respectively. At the high temperature above $800^{\circ}C$, it was shown that FGM gives higher thermal resistance compared to NFGM by AE signal and fracture surface analysis.

Temperature Analysis of PSC Box-girder Bridges Using Inverse Thermal Analysis Program (온도분포 역해석 프로그램을 이용한 PSC 박스거더 교량 단면의 온도 분포 해석)

  • Park, Min-Seok;Jo, Byung-Wan;Lee, Myung-Kue
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.95-101
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    • 2006
  • It is well known that the thermal load in PSC(prestressed concrete) box-girder bridge is the principal cause of detrimental crack. The longitudinal stress caused by the lateral stress from the temperature gradient in slab of PSC box-girder bridge has a considerable influence on the durability and economy of bridge structures. As the basic study for the rational consideration of thermal load and the derivation of design guide, the inverse thermal analysis program for PSC box-girder bridges using field measurement data is developed. In this paper, thermal analyses are performed using field monitoring data for the sample PSC box-girder bridge. It is proposed that the link between monitoring program and the inverse analysis program is available.

CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON/POLYMER COMPOSITES (탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • Yeh, Byung-Hahn;Won, Yong-Gu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.38-42
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    • 2002
  • An apparatus was developed to repetitively apply a $-196^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen ($LN_2$) 400 times. Ply-by-ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at $120^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies fellowed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5%.

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Numerical Analysis of Thermal Stratification due to Turbulence Penetration into Leaking Flow in a T Branch (사각 T분기관내 누설유동의 난류침투에 의한 열성층 발생에 관한 수시해석적 연구)

  • Hong, Seok-Woo;Choi, Young-Don;Park, Min-Su;Seo, Jung-Hee
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.729-734
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    • 2001
  • Thermal stratification due to turbulence penetration and in-leakage of valve cause the large thermal stress, which lead to fatigue crack of the piping system of nuclear power plant. So it is needed that numerical and experimental study for the phenomenon is conducted because there have not yet been sufficient study for the relationship between turbulence penetration and thermal stratification. Therefore numerical analysis is done here and respected to give a fundamental method of the approach to the phenomenon.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON / POLYMER COMPOSITES FOR RESUABLE LAUNCH VEHICLE CRYOGENIC TANKS (왕복선 연료탱크 적용을 위한 탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • 예병한;원용구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.151-155
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    • 2003
  • An apparatus was developed to repetitively apply a -196 $^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen (L$N_2$) 400 times. Ply-by-Ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at 120 $^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies followed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5 %.

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A Study on the temperature Distributions at the Vicinity of a Very Fast Moving Heat Source (매우 빠르게 움직이는 열원 주위의 온도분포에 관한 연구)

  • Cho, Chang-Joo;Juhng, Woo-Nam;Lee , Yong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.162-169
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    • 1999
  • Fourier heat conduction law becomes invalid for the situations involving extremely short time heating, very low temperatures and fast moving heat source(or crack), since the wave nature of heat propagation becomes dominant. For these conditions, the modified heat conduction equation with the finite propagation speed of heat in the medium could be applied to predict heat flux and temperature distributions. In this study, temperature distributions at the vicinity of a very fast moving heat source are investigated numerically. Thermal fields are characterized by thermal Mach numbers(M) defined as the ratio of moving heat source speed to heat propagation speed in the solid. In the transonic and supersonic ranges($M{\ge}1$), thermal shocks are shown, which separate the heat affected zone from the thermally undisturbed zone.

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Tribological Analysis on the Contact Behaviors of Disk Brakes Due to Frictional Heatings -Cooling Effects By Vent Holes- (디스크 브레이크의 마찰열 접촉거동에 관한 트라이볼로지적 연구 - 벤트홀의 방열효과를 중심으로 -)

  • 김청균;황준태
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.199-205
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    • 1999
  • Using a coupled thermal-mechanical analysis, the thermal distortion of the ventilated disk brakes has been investigated based on the air cooling effects during 15 braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

The Effect of Turbulence Penetration on the Thermal Stratification Phenomenon Caused by Coolant Leaking in a T-Branch of Square Cross-Section

  • Choi, Young-Don;Hong, Seok-Woo;Park, Min-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.2
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    • pp.51-60
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    • 2003
  • In the nuclear power plant, emergency core coolant system (ECCS) is furnished at reactor coolant system (RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can occur due to coolant leaking in the check valve. The thermal stratification produces excessive thermal stresses at the pipe wall so as to yield thermal fatigue crack (TFC) accident. In the present study, effects of turbulence penetration on the thermal stratification into T-branches with square cross-section in the modeled ECCS are analysed numerically. Standard k-$\varepsilon$ model is employed to calculate the Reynolds stresses in momentum equations. Results show that the length and strength of thermal stratification are primarily affected by the leak flow rate of coolant and the Reynolds number of duct. Turbulence penetration into the T-branch of ECCS shows two counteracting effects on the thermal stratification. Heat transport by turbulence penetration from main duct to leaking flow region may enhance thermal stratification while the turbulent diffusion may weaken it.