• Title/Summary/Keyword: Thermal and Deformation Analysis

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Analysis of Induction Heating by Using FEM (유한요소법을 이용한 유도가열 해석)

  • 윤진오;양영수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.66-68
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    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape for maximum angular deformation were proposed.

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A Study on Convergence Contact Behavior of Friction Heat and Pad on Disk Brake (디스크 브레이크에서 마찰열과 패드에 작용하는 융합 접촉거동에 관한 연구)

  • Han, Seung-Chul;Lee, Bong-Gu
    • Journal of the Korea Convergence Society
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    • v.9 no.1
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    • pp.283-289
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    • 2018
  • In automotive disc brake systems, frictional heat is not uniformly dispersed for reasons such as heat flux and thermal deformation. The thermoelastic deformation due to the frictional heat affects the contact pressure distribution and the contact load may be concentrated on the contact portion on the the disc brake surface, resulting in thermoelastic instability. In this study, thermal analysis and thermal deformation analysis considering the contact between disk and pad occurred during braking through 3D axial symmetry model with reference to the experimental equation and Kao's analysis method of contact pressure of disk and pad. ANSYS is used to analyze the thermal and elastic instability problems occurring at the contact surface between the disk and the pad, considering both the thermal and mechanical loads. A 3D axisymmetric model with direct contact between the disk and the pad was constructed to more accurately observe the thermal behavior of the disk by observing the frictional surface temperature, thermal deformation and contact thermal stress of the disk.

Analysis on the Thermal Deformation of Flip-chip Bump Layer by the IMC's Implication (IMC의 영향에 따른 Flip-Chip Bump Layer의 열변형 해석)

  • Lee, Tae Kyoung;Kim, Dong Min;Jun, Ho In;Huh, Seok-Hwan;Jeong, Myung Young
    • Journal of the Microelectronics and Packaging Society
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    • v.19 no.3
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    • pp.49-56
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    • 2012
  • Recently, by the trends of electronic package to be smaller, thinner and more integrative, fine bump is required. but It can result in the electrical short by reduced cross-section of UBM and diameter of bump. Especially, the formation of IMCs and KV can have a significant affects about electrical and mechanical properties. In this paper, we analyzed the thermal deformation of flip-chip bump by using FEM. Through Thermal Cycling Test (TCT) of flip-chip package, We analyzed the properties of the thermal deformation. and We confirmed that the thermal deformation of the bump can have a significant impact on the driving system. So we selected IMCs thickness and bump diameter as variable which is expected to have implications for characteristics of thermal deformation. and we performed analysis of temperature, thermal stress and thermal deformation. Then we investigated the cause of the IMC's effects.

Residual Deformation Analysis of Composite by 3-D Viscoelastic Model Considering Mold Effect (3-D 점탄성 모델을 이용한 복합재 성형후 잔류변형해석 및 몰드 효과 연구)

  • Lee, Hong-Jun;Kim, Wie-Dae
    • Composites Research
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    • v.34 no.6
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    • pp.426-433
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    • 2021
  • The carbon fiber reinforced plastic manufacturing process has a problem in that a dimensional error occurs due to thermal deformation such as residual stress, spring-in, and warpage. The main causes of thermal deformation are various, including the shape of the product, the chemical shrinkage, thermal expansion of the resin, and the mold effect according to the material and surface condition of the mold. In this study, a viscoelastic model was applied to the plate model to predict the thermal deformation. The effects of chemical shrinkage and thermal expansion of the resin, which are the main causes of thermal deformation, were analyzed, and the analysis technique of the 3-D viscoelastic model with and without mold was also studied. Then, the L-shaped mold effect was analyzed using the verified 3D viscoelastic model analysis technique. The results show that different residual deformation occurs depending on the surface condition even when the same mold is used.

The Study for Bead Effect in Inner Case on Thermal Deformation of Refrigerator (냉장고 내벽의 비드가 열변형에 미치는 영향에 관한 연구)

  • Zhai, JianGuang;Cho, Jong-Rae;Jeon, Woo-Jin;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.96-101
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    • 2011
  • Under extreme test or operation condition, refrigerator endures complicated stresses state and thermal bowing deformation arises on the sidewall. Shelf rails designed in the inner case provide increased surface area to permit expansion without bowing, and also increase structural rigidity to resist bowing. In this study, we designed six different shelf patterns of refrigerator model and studied the bead on refrigerator deformation using finite element method (FEM). Analysis result shows that increasing the numbers of beads properly in refrigerator is more helpful to reduce thermal bowing deformation. In addition, the beads would decrease stress on refrigerator sidewall. However, vertical beads have no effect to reduce thermal deformation of the bowing.

Study on the Thermal Deformation Characteristics of the Automotive Diesel Engine Piston (자동차용 디젤엔진 피스톤의 열변형 특성에 관한 연구)

  • 이교승;이진호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.162-173
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    • 1997
  • A 3-dimensional finite element model was developed for the analysis of the automotive diesel engine piston. The model, which consists of a full piston to accomodate the eccentric bowl in the piston crown, is used to calculate steady state operating temperature, thermal stress and thermal deformation of the piston. Roundness measurement tests, which are new approaches to the analysis of piston abrasion and deformation, were done for the comparision of two states of a piston-before and after operation. Numerical prediction shows good agreement with roundness measurement test results.

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Measurement of Thermal Diffusivity Using Deformation Gradient and Phase in the Photothermal Displacement Technique

  • Pilsoo Jeon;Lee, Kwangjai;Jaisuk Yoo;Park, Youngmoo;Lee, Jonghwa
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.2078-2086
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    • 2003
  • As technology advances with development of new materials, it is important to measure the thermal diffusivity of material and to predict the heat transfer in the solid subject to thermal processes. The measurement of thermal properties can be done in a non-contact way using photothermal displacement spectroscopy. In this work, the thermal diffusivity was measured by analyzing the magnitude and phase of deformation gradient. We proposed a new data analysis method based on the real part of deformation gradient as the pump-probe offset value. As the result, compared with the literature value, the measured thermal diffusivities of materials showed about 3 % error.

Analysis of the fluid-solid-thermal coupling of a pressurizer surge line under ocean conditions

  • Yu, Hang;Zhao, Xinwen;Fu, Shengwei;Zhu, Kang
    • Nuclear Engineering and Technology
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    • v.54 no.10
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    • pp.3732-3744
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    • 2022
  • To investigate the effects of ocean conditions on the thermal stress and deformation caused by thermal stratification of a pressurizer surge line in a floating nuclear power plant (FNPP), the finite element simulation platform ANSYS Workbench is utilized to conduct the fluid-solid-thermal coupling transient analysis of the surge line under normal "wave-out" condition (no motion) and under ocean conditions (rolling and pitching), generating the transient response characteristics of temperature distribution, thermal stress and thermal deformation inside the surge line. By comparing the calculated results for the three motion conditions, it is found that ocean conditions can significantly improve the thermal stratification phenomenon within the surge line, but may also result in periodic oscillations in the temperature, thermal stress, and thermal deformation of the surge line. Parts of the surge line that are more susceptible to thermal fatigue damage or failure are determined. According to calculation results, the improvements are recommended for pipeline structure to reduce the effects of thermal oscillation caused by ocean conditions. The analysis method used in this study is beneficial for designing and optimizing the pipeline structure of a floating nuclear power plant, as well as for increasing its safety.

Analysis of electron beam landing shift of CRT by thermal radiative effect and thermal deformation (열 복사 효과와 열 변형을 고려한 CRT전자빔 오착 해석)

  • 강대진;김국원;송창섭
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.34C no.1
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    • pp.12-20
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    • 1997
  • In this paper, we analyze the thermal deformation of mask frame assembly using finite element method(FEM) and predict the beam landing shift during tube operation. For realistic analysis, the apparent thermal conductivity and the apparent elastic modulus are calculated and the shadow mask is modeled as shell without aperatures. Also, all parts inside the tube are modeled and the each radiative effect is considered. Then the finite element analysis is performed for transient thermo-elastic deformation of the mask frame assembly and the beam landing shift is calculated. Experiments are eprformed for 17" cathode ray tube (CRT) to validate the FEM analysis. The temperatures of all parts inside the tube and beam landing shift on the panel are measured and the results are discussed in comparison with the results of the FEM analysis.ysis.

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Thermal Behavior Analysis of a CNC Lathe (CNC 선반의 열적 거동 해석)

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.778-783
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    • 1994
  • In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

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