• 제목/요약/키워드: Thermal analysis

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ESPI 장비를 활용한 사형 주조품의 잔류응력 측정 및 주조 열응력 해석 (Residual Stress Measurement of Sand Casting by ESPI Device and Thermal Stress Analysis)

  • 곽시영;남정호
    • 한국주조공학회지
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    • 제40권1호
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    • pp.1-6
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    • 2020
  • Many studies involving a thermal stress analysis using computational methods have been conducted, though there have been relatively few experimental attempts to investigate thermal stress phenomena. Casting products undergo thermal stress variations during the casting process as the temperature drops from the melting temperature to room temperature, with gradient cooling also occurring from the surface to the core. It is difficult to examine thermal stress states continuously during the casting process. Therefore, only the final states of thermal stress and deformations can be detemined. In this study, specimens sensitive to thermal stress, were made by a casting process. After which the residual stress levels in the specimens were measured by a hole drilling method with Electron Speckle-Interferometry technique. Subsequently, we examined the thermal stresses in terms of deformation during the casting process by means of a numerical analysis. Finally, we compared the experimental and numerical analysis results. It was found that the numerical thermal stress analysis is an effective means of understanding the stress generation mechanism in casting products during the casting process.

인공위성 열지향오차 해석 (Thermal Pointing Error Analysis of Satellite)

  • 김선원;김진희;이장준;황도순
    • 한국위성정보통신학회논문지
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    • 제2권1호
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    • pp.21-26
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    • 2007
  • 탑재된 광학카메라 또는 영상레이더를 이용하여 지구관측 임무를 수행하는 저궤도 지구관측위성은 지상으로부터 수 백 km 고도의 궤도상에서 극심한 열하중을 받게 된다. 이로 인하여 구조체의 열변형이 발생하게 되고 결과적으로 구조체에 장착된 탑재체가 지상의 원하는 지점을 관측하지 못하는 문제점이 발생하게 된다. 이러한 열변형에 의한 탑재체의 지향방향의 변화를 열지향오차라고 한다. 열지향오차 해석은 열해석, 온도값 변환 및 구조해석의 세 단계로 수행된다. 본 논문에서는 열지향오차 해석을 통하여 위성의 임무수행 가능성을 기술하는것을 목적으로 하였다.

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PRELAUNCH THERMAL ANALYSIS OF KSLV-I PAYLOAD FAIRING

  • Choi Sang-Ho;Kim Seong-Lyong;Kim Insun
    • 한국우주과학회:학술대회논문집(한국우주과학회보)
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    • 한국우주과학회 2004년도 한국우주과학회보 제13권2호
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    • pp.356-359
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    • 2004
  • Prelaunch thermal analysis of the KSLV (Korea Space Launch Vehicle)-I PLF (Payload Fairing) was performed to predict maximum/minimum liftoff temperatures and to evaluate of air conditioning performance. Prelaunch thermal analysis includes internal air conditioning effect, external convective heating/cooling, radiation exchange with the ground and sky, radiation between spacecraft and PLF, and solar radiation incident on PLF. Analysis was performed at two extreme conditions, hot day condition and cold day condition. The results showed that the maximum liftoff temperature was $53^{\circ}C$ and the minimum liftoff temperature was $-3.8^{\circ}C$. It was also found that conditioned air supplying, in $20{\pm}2^{\circ}C\;and\;1200\;m^3/hr$, is sufficient to keep the internal air in required temperature range.

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고유변형도를 경계조건으로 갖는 대형 각(殼) 구조물 열변형 해석법 개발 (Development of Thermal Distortion Analysis Method on Large Shell Structure Using Inherent Strain as Boundary Condition)

  • 하윤석
    • 대한조선학회논문집
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    • 제45권1호
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    • pp.93-100
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    • 2008
  • There are two ways of conventional thermal distortion analysis. One is the thermal elasto-plastic analysis and the other is the equivalent forces method based on inherent strain. The former needs exorbitant analysis time, while the latter cannot obtain results of stress field and it needs much time consumption with loads modeling on curved plates. Such faults in two methods have made difficulties in thermal distortion analysis of a large structure like ship hull. In order to solve them, new kind of thermal distortion analysis method was developed. We devised that the inherent strains was used as direct input factors in forms of boundary conditions. It was embodied by using thermal expansion coefficient in commercial code. We used the pre-calculated inherent strain as thermal expansion coefficient, and endowed nodes with imaginary temperatures. This method was already adopted at hull block welding distortion analysis which was considered as impossible, and gave productive results such as reduction of work time in the dry dock.

FEM을 이용한 벤틸레이티드 디스크 브레이크 열응력 해석에 관한 연구 (A Study on Thermal Analysis in Ventilated Disk Brake by FEM)

  • 김성모
    • 한국생산제조학회지
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    • 제18권5호
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    • pp.544-549
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    • 2009
  • Thermal brake judder caused by the high friction heat of the brake disk. Hot thermal judder makes serious problems such as to be unstability to drivers or to decrease braking force of automobile. Because thermal judder vibration makes high vibration occurrence and thermal deformation of brake disk. Therefore it Is necessary to reduce or eleminate thermal Judder phenomenon by understanding and investigation. This paper introduces the thermal deformation arising from friction heat generation in braking and proposes the FEM analysis to predict the distribution of temperature and thermal deformation. the results of the FEM analysis show the deformed shape and temperature distribution of the disk brake. The optimization is performed to minimize the thermal judder of ventilated disc brake that is induced by the thermal deformation of the disk brake.

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정지궤도위성 전장품의 열설계 검증을 위한 최적 열해석 모델링 연구 (A Study on Optimized Thermal Analysis Modeling for Thermal Design Verification of a Geostationary Satellite Electronic Equipment)

  • 전형열;양군호;김정훈
    • 대한기계학회논문집B
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    • 제29권4호
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    • pp.526-536
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    • 2005
  • A heat dissipation modeling method of EEE parts, or semi-empirical heat dissipation method, is developed for thermal design and analysis an electronic equipment of geostationary satellite. The power consumption measurement value of each functional breadboard is used for the heat dissipation modeling method. For the purpose of conduction heat transfer modeling of EEE parts, surface heat model using very thin ignorable thermal plates is developed instead of conventional lumped capacity nodes. The thermal plates are projected to the printed circuit board and can be modeled and modified easily by numerically preprocessing programs according to design changes. These modeling methods are applied to the thermal design and analysis of CTU (Command and Telemetry Unit) and verified by thermal cycling and vacuum tests.

위성 데이터 전송용 2축 짐벌식 X-band 안테나 구동용 전장품 APD 열 해석 (Thermal Analysis of APD Electronics for Activation of a Spaceborne X-band 2-axis Antenna)

  • 하헌우;강수진;김태홍;오현웅
    • 항공우주시스템공학회지
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    • 제10권2호
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    • pp.1-6
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    • 2016
  • The thermal analysis of electronic equipment is required to predict the reliability of electronic equipment being loaded on a satellite. The transient heat transfer of electronic equipment that was developed recently has been generated using a large-scale integration circuit. If there is a transient heat transfer between EEE(Electric, Electronic and Electro mechanical) parts, it may lead to failure the satellite mission. In this study, we performed the thermal design and analysis for reliability of APD(Antenna Pointing Driver) electronics for activation of a spaceborne X-band 2-axis antenna. The EEE parts were designed using a thermal mathematical model without the thermal mitigation element. In addition, thermal analysis was performed based on the worst case for verifying the reliability of EEE parts. For the thermal analysis results, the thermal stability of electronic equipment has been demonstrated by satisfying the de-rating junction temperature.

최적화알고리즘과 열해석을 통합한 위성방열판 설계의 최적화 방법에 관한 연구 (Spacecraft Radiator Design Optimization Approach of Combining Optimization Algorithm with Thermal Analysis)

  • 김희경
    • 항공우주기술
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    • 제12권2호
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    • pp.24-29
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    • 2013
  • 위성방열판은 내부의 부품유닛에서 발생하는 열을 외부우주로 방출하는 열전달경로를 확보하기 위해 적용되는 열제어방법 중 한 가지로서, 이것의 최적설계는 효율적인 위성 열설계의 한 방향이 될 수 있다. 본 연구는 위성 열제어 개발에서 활용하는 위성 열해석과 최적화알고리즘을 결합한 통합해석을 통하여 위성열모델 노드기반의 방열판설계최적화 접근방식을 제안하였다. 이 방법은 위성열해석과 최적화알고리즘의 해석소프트웨어의 종류에 상관없이 적용가능한 개념이며, 일반적인 위성열모델을 사용한 방열판설계의 개념을 그대로 유지하면서 최적화를 할 수 있기 때문에 위성설계에 실제적으로 사용할 수 있다. 또한, 두 해석소프트웨어를 결합하는 전체적인 해석구조와 본 방열판 설계 최적화문제에 대한 정식화를 제시하였다.

Thermal-Mixing Analyses for Safety Injection at Partial Loop Stagnation of a Nuclear Power Plant

  • Hwang, Kyung-Mo;Kim, Kyung-Hoon
    • Journal of Mechanical Science and Technology
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    • 제17권9호
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    • pp.1380-1387
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    • 2003
  • When a cold HPSI (High pressure Safety Injection) fluid associated with an overcooling transient, such as SGTR (Steam Generator Tube Rupture), MSLB (Main Steam Line Break) etc., enters the cold legs of a stagnated primary coolant loop, thermal stratification phenomena will arise due to incomplete mixing. If the stratified flow enters the downcomer of the reactor pressure vessel, severe thermal stresses are created in a radiation embrittled vessel wall by local overcooling. As general thermal-hydraulic system analysis codes cannot properly predict the thermal stratification phenomena, RG 1.154 requires that a detailed thermal-mixing analysis of PTS (pressurized Thermal Shock) evaluation be performed. Also. previous PTS studies have assumed that the thermal stratification phenomena generated in the stagnated loop side of a partially stagnated primary coolant loop are neutralized in the vessel downcomer by the strong flow from the unstagnated loop. On the basis of these reasons, this paper focuses on the development of a 3-dimensional thermal-mixing analysis model using PHOENICS code which can be applied to both partial and total loop stagnated cases. In addition, this paper verifies the fact that, for partial loop stagnated cases, the cold plume generated in the vessel downcomer due to the thermal stratification phenomena of the stagnated loop is almost neutralized by the strong flow of the unstagnated loop but is not fully eliminated.

고온 수직형 압력용기 Skirt 부의 열응력에 관한 연구 (Thermal Stress at the Junction of Skirt to Head in Hot Pressure Vessel)

  • 한명수;한종만;조용관
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.111-121
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    • 1998
  • It is well recognized that a excessive temperature gradient from the junction of head to skirt in axial direction in a hot pressure vessel can cause unpredicted high thermal stress at the junction and/or in axial direction of a skirt. this thermal stress resulting from axial thermal gradient may be a major cause of unsoundness of structural integrity. In case of cyclic operation of hot pressure vessels, the thermal stress becomes one of the primary design consideration because of the possibility of fracture as a result of cyclic thermal fatigue and progressively incremental plastic deformation. To perform thermal stress analysis of the junction and cylindrical skirt of a vessel, or, at least, to inspect quantitatively the magnitude and effect of thermal stress, the temperature profile of the vessel and skirt must be known. This paper demonstrated the temperature distribution and thermal stress analysis for the junction of skirt to head using F.E. analysis. Effect of air pocket in crotch space was quantitatively investigated to minimize the temperature gradient causing the thermal stress in axial direction. Effect of the skirt height on thermal stresses was also studied. Analysis results were compared with theoretical formulas to verify th applicability to the strength calculation in design field.

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