• 제목/요약/키워드: Thermal Spraying

검색결과 169건 처리시간 0.032초

금속용사와 도장의 복합피복방식법에 대한 실험적 내후성능평가 (Experimental Evaluation of Weathering Performance for Duplex Coating Systems Combining Thermal Spraying Metals and Painting)

  • 김인태;전제형;차기혁;정영수;안진희
    • 한국강구조학회 논문집
    • /
    • 제28권5호
    • /
    • pp.373-382
    • /
    • 2016
  • 도장 또는 금속용사는 강구조물의 방식에 널리 사용되고 있으며, 금속용사와 도장의 복합방식법은 혹독한 부식환경하에 놓인 강구조물에 고내후성 피복방식법으로 적용되고 있다. 본 연구에서는 아연(Zn), 아연-알루미늄(ZnAl)합금, 알루미늄(Al), 알루미늄-마그네슘(AlMg)합금의 4종류 금속용사 후 실링 처리한 시편, 4종류 금속용사 후 중방식 도장한 시편과 도장만 실시한 시편을 대상으로 175일간의 ISO 20340 부식촉진실험을 실시하여, 각 방식법의 상대적인 내후성능을 비교, 검토하였다. 강재표면까지 도달하는 원형 및 선형 초기결함으로부터의 표면상태 변화 및 도막의 노화면적에 근거한 내후성능의 평가 결과, 금속용사 후 실링 처리한 시편의 경우에는 알루미늄(Al) 및 알루미늄-마그네슘(AlMg)금속용사 후 실링 처리한 시편이 가장 우수한 내후성능을 보였으며, 금속용사 후 도장을 실시한 금속용사와 도장의 복합방식법의 경우에는 아연(Zn)용사에 도장을 실시한 복합방식 시편이 가장 우수한 내후성능을 나타내었다.

초고속 스핀들의 내구성 향상을 위한 WC-Co 분말의 HVOF 용사 코팅 (HVOF Thermal Spray Coating of WC-Co for Durability Improvement of High Speed Spindle)

  • 김길수;백남기;윤재홍;조동율;윤석조;오상균;황순영;천희곤
    • 한국표면공학회지
    • /
    • 제39권4호
    • /
    • pp.179-189
    • /
    • 2006
  • High velocity oxygen fuel(HVOF) thermal spray coating of WC-Co powder is one of the most promising candidate for the replacement of the traditional hard chrome plating and ceramics coating because of the environmental problem of the very toxic $Cr^{6+}$ known as carcinogen and the brittleness of ceramics coating. WC-Co micron and nano powder were coated by HVOF thermal spraying method for the study of durability improvement of the high speed spindle. Coatings were planned by Taguchi program for the four spray parameters of spray distance, flow rates of hydrogen, oxygen and powder feed rate. Optimal coating process was obtained by the studies of coating properties such as porosity, surface roughness, micro hardness, and micro structure. WC-Co micron and nano powder were coated on the Inconel 718 substrate by the optimal coating process obtained in this study. The wear behaviors were studied by the sliding wear tester at room temperature and at an elevated temperature of $500^{\circ}C$ for the application to high speed spindle. Sliding wear test was carried out for four most promising hard coatings of chrome coating, ceramics coatings such as $A1_2O_3,\;Cr_2O_3$ and HVOF Co-alloy T800 for the comparison of their wear behaviors. HVOF WC-Co coating was better than other coatings showing highest micro hardness of 1400 Hv and comparable friction coefficients with others. HVOF WC-Co coating is a strong candidate for the replacement of the traditional hard chrome plating for the high speed spindle.

급냉각기간에서 멤브레인형 LNGC의 분무냉각 열해석에 관한 연구 (A Study on the Thermal Analysis of Spray Cooling for the Membrane Type LNGC During the Cool-Down Period)

  • 이정혜;김경근;노승탁;정한식;김성규
    • 대한기계학회논문집B
    • /
    • 제27권1호
    • /
    • pp.125-134
    • /
    • 2003
  • The present paper is concerned to the thermal analysis during the cool-down period of 138,000 m$^3$class GTT MARK-III membrane type LNG carrier servicing with LNG from the Middle East to Korea. It is the cool-down period that cools the insulation wall and the gas in LNG tank to avoid the thermal shock as the start of loading of -162$^{\circ}C$ LNG. For six hours of the standard cool-down period, the temperature of NG falls down from -4$0^{\circ}C$ to -13$0^{\circ}C$ and especially the mean temperature of the 1st barrier in the top side insulation wall falls down from -38.38$^{\circ}C$ to -122.42$^{\circ}C$ in case of IMO design condition. By the 3-D numerical calculation about the cargo tank and the cofferdam, the temperature variation in hulls and insulations is precisely predicted in this paper. And the mean temperature variation of gas is calculated as the function of the spraying rate by the heat balance model during the cool-down period.

습식 배연탈황설비용 습분제거기 포집효율 평가 (Collection Efficiency of a Mist Eliminator for Wet Flue Gas Desulfurization)

  • 김문원;육세진;류태우
    • 한국입자에어로졸학회지
    • /
    • 제14권3호
    • /
    • pp.73-80
    • /
    • 2018
  • Recently, there has been much research on the effect of ultrafine dust on human body with increasing interest in the ultrafine dust. In the Republic of Korea, there are many old thermal power plants, and the amount of ultrafine dust emitted from the thermal power plants is reported to be about 14% of the total amount of domestic fine dust. Therefore, the amount of fine dust from the flue gas desulfurization facility in the thermal power plant needs be reduced. In this study, we made an experimental setup to simulate a flue gas desulfurization facility and analyzed the physical characteristics of the particles passing through a mist eliminator. Experiments were carried out to investigate the collection efficiency of the mist eliminator by using the Arizona Test Dust in a dry environment, and then spraying limestone slurry into the flue gas desulfurization system equipped with the mist eliminator to examine the size and morphology of limestone particles upstream and downstream of the mist eliminator. Cut-off size of the mist eliminator was formed at about $6{\mu}m$. The result of this study is expected to be helpful for designing an electrostatic precipitator for removing particles passing through the mist eliminator.

진동세관형 히트파이프(OCHP)를 이용한 매스콘크리트의 수화열 제어에 관한 실험적 연구 (An Experimental Study on Hydration Heat Control in The Mass Concrete Using Oscillating Capillary Tube Heat Pipe)

  • 백동일;김명식;이문식;김강민;염치선
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
    • /
    • pp.409-412
    • /
    • 2006
  • In process of reinforced concrete(RC) box structure, the heat of hydration may cause serious thermal cracking problems. In order to eliminate hydration heat of mass concrete, this paper reports results of hydration heat control in mass concrete using the OCHP(Oscillating Capillary tube Heat Pipe). Recently OCHP is drawn special attention from these points of low cost as well as short construction schedule for the manufacturing of heat exchanger, flexibility, simplification and high performance. There were three RC box molds$(1.2{\times}1.2{\times}1.2m)$ which shows a difference as compared with each other. One was not equipped with OCHP. While others were equipped with OCHP and these were cooled with air natural convection and spraying water respectively. The OCHP was composed of copper pipe with 12 turns(O.D : 4mm, I.D : 2.8mm). The working fluid was R-22 and its charging ratio was 30(Vol. %). In order to analyze the distribution of temperature and index figure of thermal crack in sequential placement of mass concrete, we used HYCON of computer program. As a result of the experiment, the peak temperature decreased about $15.6\sim23.4^{\circ}C$ than the general specimen and the probability of thermal crack generated in mass concrete decreased up to 0%.

  • PDF

대기압 플라즈마 용사 공정에서의 기판 코팅 온도 영향 연구 (Measurement of the Coating Temperature Evolution during Atmospheric Plasma Spraying)

  • 이기영;오현철
    • 공업화학
    • /
    • 제31권6호
    • /
    • pp.624-629
    • /
    • 2020
  • 대기 플라즈마 용사(APS)법을 이용한 지르코니아 열차폐 코팅의 보다 효과적인 온도 제어를 위해서는 기판 온도에 영향을 미치는 매개 변수에 대한 이해가 필수적이며 실험 데이터를 기반으로 한 더 많은 결과가 필요하다. 본 연구는 APS (atmospheric plasma sprayed) 공정에서 기판 온도 제어에 관한 연구를 목적으로 한다. 특히, APS 기판 코팅과정에서 기판 표면 온도 제어를 위한 공랭 시스템, 플라즈마 가스 흐름, 분말 공급 속도, 로봇 속도 및 기판소재 영향 등을 보고하고 있다. 이러한 체계적인 접근은 APS 방식의 표면 코딩에서 온도를 제어하는데 도움이 되며, 이는 코팅 품질의 향상으로 이어질 것이다.

활성백토 첨가율에 따른 기능성 발열도료의 특성 (Properties of Functional Heating Paints according to Additional Ratio of Activated Clay)

  • 이주원;이상수
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
    • /
    • pp.35-36
    • /
    • 2023
  • Safety management of steel frame members is a very important part to maintain safety and function. However, precise inspection is not possible for steel frame members due to finishing materials and insulation materials, leading to poor inspection. For steel members, an insulating spray coating method is used for high thermal conductivity. The insulation spray method is not only uneconomical, but also has the disadvantage of spoiling the aesthetics. In addition, VOCs are released from paints used in spraying, so a solution is needed. In this study, heating paint was used to improve the disadvantages of the insulation spray coating method and the high thermal conductivity of steel frame members. In addition to this, in order to reduce VOCs generated from the paint, active clay was added to produce a functional exothermic paint, and then the experiment was conducted. As the amount of activated clay increased, the film thickness increased, and the VOCs emission and thermal conductivity decreased.

  • PDF

고고도 전자기파(HEMP)차폐를 위한 전자파 차폐 콘크리트 벽체 개발에 관한 실험적 연구 (An Experimental Study on the Development of Electromagnetic Shielding Concrete Wall for Shielding High-altitude Electromagnetic Pulse (HEMP))

  • 최현준;김형철;임상우;이한승
    • 콘크리트학회논문집
    • /
    • 제29권2호
    • /
    • pp.169-177
    • /
    • 2017
  • 북한은 최근 핵무기의 일반적인 열, 폭풍, 방사능 피해가 아닌 전자 장비를 무력화시키기 위한 고고도 전자기파 탄을 개발 중인 것으로 예측되고 있다. 현재 군용 목적으로 사용되고 있는 HEMP 차폐 시설 중 차폐 판의 경우 전자파 차폐 효과가 뛰어난 금속 판이 사용되고 있으나 이러한 금속판들은 차폐 시설 제작 시 용접 부위에서의 전자파 유입 가능성 등 시공상의 어려움과 높은 비용이 문제시 되고 있는 실정이다. 이에 본 연구에서 차폐 시설을 따로 구축하지 않고 콘크리트 구조물 자체로써 전자파 차폐 효과를 확보하기 위하여 콘크리트 실험체에 전기전도성이 높은 재료를 혼입하였다. 또한, 실험체 중 가장 높은 차폐효과를 보인 2가지 수준과, 가장 낮은 차폐 효과를 보인 2가지 수준에 $100{\mu}m$ 아연-알루미늄 합금 금속용사 피막을 적용하였다. 실험 결과 전기전도성이 높은 재료를 혼입한 실험체는 MIL-STD-118-125-1 규격 최소 차폐 기준을 만족하지 못하였으나, 금속용사 피막을 적용한 실험체에서는 모두 최소 차폐 기준을 만족하였다. 결론적으로, $100{\mu}m$ 아연-알루미늄 합금 금속용사 피막이 HEMP 차폐에 높은 효율성을 가지고 있다고 판단된다.

APS법으로 제조된 열장벽 피막과 PAS법으로 제조된 열장벽 성형체의 고온 물성에 관한 연구 (A Study on the high Temperature Properties of the Graded Thermal Barrier Coatings by APS and PAS)

  • 강현욱;권현옥;한주철;송요승;홍상희;허성강;김선화
    • 한국표면공학회지
    • /
    • 제32권2호
    • /
    • pp.144-156
    • /
    • 1999
  • Thermal Barrier Coating with Functional Gradient Materials (FGM-TBC) can play an important role to protect the parts from harmful environments in high temperatures such as oxidation, corrosion, and wear and to improve the efficiency of aircraft engine by lowering the surface temperature on turbine blade. FGM-TBC can increase the life spans of product and improve the operating properties. Therfore, in this study the evaluations of mechanical and thermal properties of FGM-TBC such as fatigue, oxidation and wear-resistance at high temperatures have been conducted. The samples of both the TBC with 2, 3, 5 layers (YSZ/NiCrAlY) to be produced by Air Plasma Spray method (APS) and the bulk TBC with 6 layers to be produced by Plasma Assisted Sintering method (PAS) were used. Furthermore, residual stress, bond strength, and thermal conductivity were evaluated. The average thickness of the APS was 500$\mu\textrm{m}$ to 600$\mu\textrm{m}$ and the average thickness of the PAS was 3mm. The hardness number of the top layer of APS was 750 Hv to 810Hv and that of PAS was 950 Hv to 1440Hv. The $ZrO_2$ coating layer of APS was composed of tetragonal structure after spraying as the result of XRD analysis. As shown in the results of the high temperature wear test, the 3 layer coating of APS had the best wear resistance at $800^{\circ}C$ and the 5 layer coating of APS had the best wear resistance at $600^{\circ}C$. But, these coatings had the tendency of the low-temperature softening at $300^{\circ}C$. The main mechanism of wear was the adhesive wear and the friction coefficient of coatings was increased as increasing the test temperatures. A s results of thermal conductivity test, the ${\Delta}T$ of the APS coating was increased as number of layer and the range of thermal conductivity of the PAS was $800^{\circ}C$ to $1000^{\circ}C$.

  • PDF

농약방제복 소재의 차이가 인체 쾌적성에 미치는 영향 (The Effects of the Material of Pesticide-Proof Clothing on Human Comfort)

  • 황경숙;김경란;이경숙;김경수
    • 한국지역사회생활과학회지
    • /
    • 제17권4호
    • /
    • pp.49-56
    • /
    • 2006
  • The purpose of this study was to evaluate the thermal and subjective comfort of various pesticide-proof clothes made from different material. Seven male adults took part in the study, conducted in a climate-chamber controlled with an ambient temperature of $30^{\circ}C$ and a relative humidity of 60%RH. The thermal and subjective responses of subjects wearing pesticide-proof clothing made of Goretex(coating treatment), polyester (water-repellent treatment), non-woven(coating) and nylon(coating) were measured. The main results were summarized as follows: (1) Change of rectal temperature and clothing microclimate were inhibited more effectively in pesticide-proof clothing made of Goretex, polyester and non-woven than nylon materials. (2) Mean skin temperature at the end of the experiment was significantly higher in subjects who wore nylon than non-woven and Goretex, and was lowest in those with pesticide-proof clothing made of polyester. (3) Change of heart rate was significantly lower in subjects with Goretex and polyester clothiing than those with non-woven, and in those with nylon, it was highest. (4) Subjective comfort was greater in subjects with Goretex, polyester and nonwoven clothing than nylon, except for thermal sensation. Thermal sensation was greater in order of polyester, Goretex, non-woven and nylon. Thus, it was concluded that pesticide-proof clothing made of Goretex, polyester and non-woven material could reduce thermal stress during the spraying of pesticides in summer.

  • PDF