• Title/Summary/Keyword: Thermal Design and Analysis

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Analysis on the Elasto-Plastic Thermal Stress and Deformation of Metal Casting Mould by FEM (Finite Element Method) (FEM을 이용한 주조금형(鑄造金型)의 탄소성(彈塑性) 열응력(熱應力) 및 열변형(熱變形) 해석(解析))

  • Kim, Ok-Sam;Koo, Bon-Kwon;Min, Soo-Hong
    • Journal of Korea Foundry Society
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    • v.13 no.1
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    • pp.81-93
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    • 1993
  • It is well-known that the analysis of elasto-plastic thermal stress and deformation are substantially important in optimal design of metal casting mould. The unsteady state thermal stress and deformation generated during the solidification process of ingot and mould have been analyzed by two dimensional thermal elasto-plastic theories. Distributions of temperature, stress and relative displacement of the mould are calculated by the finite element method and compared with experimental results. In the elasto-plastic thermal stress analysis, compressive stress occurred at the inside wall of the mould whereas tensile stress occurred at outside wall. A coincidence between the analytical and experimental results is found to be fairly good, showing that the proposed analytical method is reliable.

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A Study on Thermal Analysis of Motorcycle Brake Disk (모터싸이클 브레이크 디스크의 열 해석에 관한 연구)

  • Ryu, Mi-Ra;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.34-40
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    • 2009
  • The effect of frictional factors on thermal stress and deformation volume of motorcycle brake disk was studied by using a disk-on-pad type friction tester. It has an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors. In this study, thermal stress and deformation volume by using design of experiment with 4 elements were investigated for thermal analysis with regression analysis. Thermal stress and thermal deformation are obtained by the application of temperature from mechanical test. From this study, the result showed that the motorcycle brake disk with ventilated hole 3 had the most excellent thermal stress and deformation volume. The regression equation had a trust rate of 95% for the prediction of thermal stress and deformation volume of motorcycle brake disk was composed.

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The Equipment Design by the Fluid and Thermal Analysis of the Electromagnetic Pump for Recycling of Aluminum Scrap (알루미늄 스크랩의 재활용을 위한 전자기장 펌프의 열 유동 해석에 의한 장비 설계)

  • Choi, Woo-Sik;Kang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.64-71
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    • 2006
  • In this study, to design aluminum scrap recycling equipment, fluid flow and thermal analysis considering electromagnetic phenomenon were carried out by using ANSYS program. The magnetic flux generated by electromagnetic pump has influence on fluid velocity of Al liquid metal with molten metal motion and thermal generation. To investigate the effect of the number of phase on fluid flow and thermal generation, electromagnetic force and magnetic flux were obtained by computer simulation. In addition, the results obtained by fluid flow and thermal analysis, recycling equipment of aluminum scrap with the cooling technology of electromagnetic coil, the most suitable phase and current were proposed.

Development of a computer code for thermal-hydraulic design and analysis of helically coiled tube once-through steam generator

  • Zhang, Yaoli;Wang, Duo;Lin, Jianshu;Hao, Junwei
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1388-1395
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    • 2017
  • The Helically coiled tube Once-Through Steam Generator (H-OTSG) is a key piece of equipment for compact small reactors. The present study developed and verified a thermal-hydraulic design and performance analysis computer code for a countercurrent H-OTSG installed in a small pressurized water reactor. The H-OTSG is represented by one characteristic tube in the model. The secondary side of the H-OTSG is divided into single-phase liquid region, nucleate boiling region, postdryout region, and single-phase vapor region. Different heat transfer correlations and pressure drop correlations are reviewed and applied. To benchmark the developed physical models and the computer code, H-OTSGs developed in Marine Reactor X and System-integrated Modular Advanced ReacTor are simulated by the code, and the results are compared with the design data. The overall characteristics of heat transfer area, temperature distributions, and pressure drops calculated by the code showed general agreement with the published data. The thermal-hydraulic characteristics of a typical countercurrent H-OTSG are analyzed. It is demonstrated that the code can be utilized for design and performance analysis of an H-OTSG.

Sensitivity Study of Thermal Stresses in Mass Concrete Structures (매스 콘크리트 구조물의 수화열 및 응력 해석의 민감도 분석)

  • 차수원;김광수
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.160-167
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    • 2001
  • Cracking in connote structures is one of the main issues of structural design next to ensuring the load-bearing capacity. Thermal analysis is used to prevent thermal mucking, but concrete properties are uncertain variable, and analysis results have uncertainty, too. In this study, sensitivity analysis is performed to investigate the effect of conductivity, specific heal and pouring temperature. The results show that lower conductivity and higher specific heat increase the maximum temperature and maximum tensile stress. The structure with internal restraint is mostly influenced by the change of conductivity and specific heat.

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Thermal Characteristic Analysis of Induction Motors for Machine Tool Spindle for Motion Error Prediction (운동오차 예측을 위한 공작기계 스핀들용 유도전동기의 발열량 해석)

  • Seong, Ki-Hyun;Cho, Han-Wook;Hwang, Jooho;Shim, Jongyoub
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.141-147
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    • 2015
  • This paper deals with thermal characteristic analysis of induction motors for machine tool spindle for motion error prediction. Firstly, the inverse design of general induction motors for machine tool spindle has been performed by design principles. Characteristics considering VVVF inverter of induction motors were analyzed. Secondary, power loss and thermal characteristics of induction motors analyzed by equivalent thermal resistance model from Motor-CAD S/W. To develop a second-order fitted power-loss distribution model for the constant-torque operating range of the induction motor, we employed the design of experiment and response surface methodology techniques. Finally, the analysis results were experimentally verified, and the validity of the proposed analysis method was confirmed.

Numerical Investigation of On-orbit Thermal Characteristics for Cube Satellite with Permanent Magnet Attitude Stabilization Method (영구자석 안정화 자세제어 방식이 적용된 큐브위성의 열적 특성분석)

  • Kang, Soo-JIn;Jung, Hyun-Mo;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.7 no.3
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    • pp.26-32
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    • 2013
  • Passive attitude stabilization method has been widely usde for attitude determination and control of cube satellite due to its advantage of system simplicity. The permanent magnet installed on the cube satellite passively controls the attitude of the satellite such that the satellite is aligned with the earth magnetic field. In this paper, on-orbit thermal behavior of the cube satellite with the permanent magnet attitude stabilization method has been investigated through on-orbit thermal analysis. THe orbit profile obtained from the aforementioned attitude control method has been reflected in the analysis. The analysis results indicate that the thermal design proposed in this study is effective for satisfying the temperature requirements of the commericial mission equipments.

Design of Thick Laminated Composite Plates for Maximum Thermal Buckling Load (최대 열적 좌굴하중을 갖는 두꺼운 복합재료 적층판의 설계)

  • Lee, Young-Shin;Lee, Yeol-Wha;Yang, Myung-Seog;Park, Bock-Sun
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1761-1771
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    • 1993
  • In this paper, the design of thick laminated composite plate subjected to thermal buckling load under uniform temperature distribution is presented. In the design procedures of composite laminated plates for maximum thermal buckling load. the finite element method based on shear deformed theory is used for the analysis or laminated plates. One-demensional search method is used to find optimal fiber orientation and, in the next step, optimal thickness is investigated. Design variables such as fiber orientation and ply thicknesses coefficient of plates are adopted. The optimal design for the symmetric or antisymmetric laminated plates consisted of 4 layers with maximum thermal buckling load is performed.

Finite Element Analysis of Stress Behaviour Characteristics in Gas Pressure Vessels (가스압력용기의 응력거동특성에 관한 유한요소해석)

  • Kim Chung Kyun;Cho Seung Hyun
    • Journal of the Korean Institute of Gas
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    • v.7 no.3 s.20
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    • pp.58-64
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    • 2003
  • This paper presents design safety analysis of pressure vessels. The gas pressure and thermal loads are applied to the pressure vessel simultaneously. In this study, ASME Sec. VIII Div. 2 code was accepted for the safety design of high-pressure vessel. And this result was analyzed using a coupled thermal-mechanical FEM analysis technique. The FEM computed result shows that ASME design code may not guarantee for combined loads of high gas pressure and thermal loads. And solid pressure vessel may be safe compared to other pressure vessels with supporting rings round the cylinder body.

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Design of exhaust manifold for pulse converters considering fatigue strength due to vibration

  • Cho, Kyung-Sang;Son, Kyung-Bin;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.694-700
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    • 2013
  • The design of the exhaust manifold for the pulse converters of a 4 strokes high power medium-speed diesel engine is presented in terms of fatigue analysis. The said system undergoes thermal expansion due to high temperature of exhaust gas and is exposed to intrinsic vibration of the internal combustion engine. Moreover, the exhaust pulse generates pressure pulsating along the runner inside manifold. Under such circumstances, the design and construction of exhaust manifold must be carried out in a way to prevent early failure due to fracture. To validate the design concept, a test rig was developed to simulate the combination of thermal and vibrational movements, simultaneously. Experimental results showed that a certain sense of reliability can be achieved by considering a field factor obtained from the results of engine bench tests.