• 농업과학연구
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• 제43권4호
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• pp.656-664
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• 2016

Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.

• 한국항공우주학회지
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• 제36권5호
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• pp.472-482
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• 2008

본 논문에서는 관측위성의 영상성능을 예측하고 해석하기 위하여 영상 성능의 주요 인자인 전체 시스템의 MTF를 산출하기 위한 시스템 MTF 구조도를 제안하였다. MTF 구조도의 각 요소에 해당하는 기본 모델은 우주 환경에서 광-구조, 열 변형, 자세 및 동역학 특성과 MTF간의 수학적인 관계식으로 표현된다. MTF 기본 모델은 중앙차폐가 있는 광학계의 회절한계, 수차, 비촛점, LOS 지터, 선형운동, 검출기 Integration MTF 등으로 구성된다. 가상의 지구관측위성모델에 대해 영상성능 예측모델링 기법을 적용하여 적절한 결과를 얻을 수 있음을 보였다. 각 기본 모델을 바탕으로 관측위성의 전체 영상성능을 해석하고 개념설계 단계에서 영상성능에 영향을 주는 주요한 설계 매개변수를 도출할 수 있다.

• Journal of Advanced Research in Ocean Engineering
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• 제1권2호
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• pp.106-114
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• 2015

In the fabrication of offshore oil and gas facilities, the significance of dimension control is growing continuously. But, it is difficult to determine the deformation of the structure during fabrication by simple lab tests due to the large size and the complicated shape. Strain-boundary method (a kind of shrinkage method) based on the shell element was proposed to predict the welding distortion of a structure effectively. Modeling of weld geometry in shell element is still a difficult task. In this paper, a concept of imaginary temperature pair is introduced to handle the effect of geometric factors such as groove shape, plate thickness and pass number, etc. Single pass imaginary temperature pair formula is derived from the relation between the groove area and the FE mesh size. By considering the contribution of each weld layer to the whole weldment, multi-pass imaginary temperature is also derived. Since the temperature difference represents the distortion increment, cumulative distortion curve can be drawn by integrating the temperature difference. This curve will be a useful solution when engineers meet some problems occurred in the shipyard. A typical example is shown about utilization of this curve. Several verifications are conducted to examine the validity of the proposed methodology. The applicability of the model is also demonstrated by applying it to the fabrication process of the heavy ship block. It is expected that the imaginary temperature model can effectively solve the modeling problem in shell element. It is also expected that the cumulative distortion curve derived from the imaginary temperature can offer useful qualitative information about angular distortion without FE analysis.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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• pp.470-470
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• 2013

Recently, active materials such as amorphous silicon (a-Si), poly crystalline silicon (poly-Si), transition metal oxide semiconductors (TMO), and organic semiconductors have been demonstrated for flexible electronics. In order to apply flexible devices on the polymer substrates, all layers should require the characteristic of flexibility as well as the low temperature process. Especially, pentacene thin film transistors (TFTs) have been investigated for probable use in low-cost, large-area, flexible electronic applications such as radio frequency identification (RFID) tags, smart cards, display backplane driver circuits, and sensors. Since pentacene TFTs were studied, their electrical characteristics with varying single variable such as strain, humidity, and temperature have been reported by various groups, which must preferentially be performed in the flexible electronics. For example, the channel mobility of pentacene organic TFTs mainly led to change in device performance under mechanical deformation. While some electrical characteristics like carrier mobility and concentration of organic TFTs were significantly changed at the different temperature. However, there is no study concerning multivariable. Devices actually worked in many different kinds of the environment such as thermal, light, mechanical bending, humidity and various gases. For commercialization, not fewer than two variables of mechanism analysis have to be investigated. Analyzing the phenomenon of shifted characteristics under the change of multivariable may be able to be the importance with developing improved dielectric and encapsulation layer materials. In this study, we have fabricated flexible pentacene TFTs on polymer substrates and observed electrical characteristics of pentacene TFTs exposed to tensile and compressive strains at the different values of temperature like room temperature (RT), 40, 50, $60^{\circ}C$. Effects of bending and heating on the device performance of pentacene TFT will be discussed in detail.

• 폴리머
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• 제31권6호
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• pp.538-542
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• 2007

도로포장용 아스팔트의 성능을 개선하기 위하여 유화중합법으로 여러 가지 조성의 반응성 고분자 개질제들을 합성하여 아스팔트와 혼합 후 성능을 시험 분석하였다. 합성된 고분자 개질제들을 아스팔트와 혼합 후 시차주사열량계(DSC)로 아스팔트의 열적 특성 변화를 측정하였고, 형광현미경으로 개질제들의 아스팔트에 대한 분산 상태를 확인하였다. 또한 각각의 개질제들을 아스팔트에 대하여 2% 혼합하여 침입도를 측정하였으며, 개질 아스팔트의 동적 안정도와 영구 변형 속도를 측정하기 위하여 개질제 각각을 아스팔트에 대하여 1%씩 혼합하여 wheel tracking 실험을 수행하였고, 그 중 가장 성능이 좋은 개질제 6번을 1.0, 1.5, 2.0% 혼합 후 wheel tracking 실험을 실시하였다. 이러한 침입도와 wheel tracking 실험에서 6번 개질제가 가장 좋은 성능을 나타내었으며, 이는 개질제의 MMA 부분이 styrene 부분보다 개질제의 성능 향상에 더 많은 기여를 하는 것으로 판단된다.

• 한국해양공학회지
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• 제22권6호
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• pp.75-82
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• 2008

Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform￡d plate is minimized by the IDA algorithm.

• 대한기계학회논문집A
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• 제35권12호
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• pp.1549-1556
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• 2011

자동차 인스트루먼트 패널에 사용되는 플라스틱의 온도와 시간에 따른 기계적 거동을 알아보기 위해 시편에 대한 인장 및 크리프 시험을 수행하였다. 여러 가지 온도에서의 물성치를 구한 결과 온도에 따라 물성치가 크게 변화함을 알 수 있었다. 4 가지 하중조건하에서의 3 점굽힘 크리프시험을 수행하고 지수법칙의 시간경화식을 적용하여 각종 계수를 구하고 크리프 거동을 간단한 식으로 표현하였다. 유한요소 크리프 해석 결과 하중이 커짐에 따라 수치해석 결과와 실험 결과가 차이가 커지지만 대체적으로 두 결과가 유사한 것을 확인할 수 있었다.

• 폴리머
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• 제39권2호
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• pp.247-255
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• 2015

Poly(1,2-propylene glycol adipate) (PPA) was used as an environmentally friendly plasticizer in flexible poly(vinyl chloride) (PVC). Thermal, mechanical, and rheological properties of the PVC/PPA blends were characterized by differential scanning calorimetry, dynamic mechanical analysis, tensile test, scanning electron microscopy and small amplitude oscillatory shear rheometry. The results showed that PPA lowered the glass transition temperature of PVC. The introduction of PPA could decrease tensile strength and Young's modulus of the PVC/PPA blends; however, elongation-at-break was dramatically increased due to the plastic deformation. The plasticization effect of PPA was also manifested by the decrease of dynamic storage modulus and viscosity in the melt state of the blends. The results indicated that PPA had a good plasticizing effect on PVC.

• Journal of Radiation Protection and Research
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• 제26권1호
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• pp.35-43
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• 2001

특수형 방사성물질 운반캡슐은 국내외의 수송관련 법규에 규정된 기술기준을 만족하도록 설계, 제작되어야 한다. 본 연구의 목적은 하나로에서 생산된 $^{192}Ir$ 특수형 등위원소 운반캡슐의 건전성을 평가하는데 있다. 법규에서 규정된 낙하시험, 타격시험, 굽힘시험 및 가열시험조건에 대한 안전성 시험을 수행하였으며, 각각의 시험 전후에 누설시험을 수행하였다. 또한, 안전성시험과 더불어 컴퓨터코드를 이용한 전산해석을 수행하여 안전성시험 전에 시험결과에 대한 예측자료로 활용되었다. 낙하시험 및 가열시험 결과 캡슐 표면에서 약간의 흠집과 변형이 발생하였으나, 각각의 시험에서 평가기준이 되는 캡슐의 손상이나 용융 등은 발생하지 않았다. 또한 각 시험 후 수행한 누설시험 결과 누설이 발생하지 않았다. 따라서 특수형 방사성물질 운반캡슐은 법규에서 규정하는 기술기준을 만족하도록 설계, 제작되었음이 입증되었다.

• 한국산학기술학회논문지
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• 제16권9호
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• pp.5748-5755
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• 2015

스크라이빙 공정은 LED 칩 생성을 위한 절단 공정으로 칩의 특성 및 생산량을 결정하는 중요한 공정이다. 기존의 기계적 방식 및 레이저 방식의 스크라이빙 공정은 칩의 열 변형 및 강도 저하, 절단 영역의 제한 등의 문제점이 있다. 이러한 문제를 해결하기 위해 웨이퍼 내부에 공극을 생성하여 자가 균열을 유도하는 내부 레이저 스크라이빙 공정이 연구되고 있으나 LED 칩 제작을 위한 사파이어 웨이퍼의 절단에 대한 연구는 미비한 실정이다. 본 논문은 LED 칩 제작에 사용되는 사파이어 웨이퍼의 내부 레이저 스크라이빙 공정을 적용하기 위해 주요 가공 변수를 정립하고 가공 실험을 통하여 절단 특성을 분석함으로써 내부 레이저 스크라이빙 시스템 구축을 위한 기초 가공 조건을 확립하였다.