• Title/Summary/Keyword: Test for Resistance to Cracking

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Primary Water Stress Corrosion Crack Growth Rate Tests for Base Metal and Weld of Ni-Cr-Fe Alloy (니켈 합금 모재 및 용접재의 일차수응력부식균열 균열성장속도 시험)

  • Lee, Jong Hoon
    • Corrosion Science and Technology
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    • v.18 no.1
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    • pp.33-38
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    • 2019
  • Alloy 600/182 with excellent mechanical/chemical properties have been utilized for nuclear power plants. Although both alloys are known to have superior corrosion resistance, stress corrosion cracking failure has been an issue in primary water environment of nuclear power plants. Therefore, primary water stress corrosion crack (PWSCC) growth rate tests were conducted to investigate crack growth properties of Alloy 600/182. To investigate PWSCC growth rate, test facilities including water chemistry loop, autoclave, and loading system were constructed. In PWSCC crack growth rate tests, half compact-tension specimens were manufactured. These specimens were then placed inside of the autoclave connected to the loop to provide primary water environment. Tested conditions were set at temperature of $360^{\circ}C$ and pressure of 20MPa. Real time crack growth rates of specimens inside the autoclave were measured by Direct Current potential drop (DCPD) method. To confirm inter-granular (IG) crack as a characteristic of PWSCC, fracture surfaces of tested specimens were observed by SEM. Finally, crack growth rate was derived in a specific stress intensity factor (K) range and similarity with overseas database was identified.

Rubber Material Development and Performance Evaluation of Diaphragm Seal for Steam Generator Nozzle Dam

  • Woo, Chang-Su;Song, Chi-Sung;Lee, Han-Chil;Kwon, Jin-Wook
    • Elastomers and Composites
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    • v.55 no.3
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    • pp.222-228
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    • 2020
  • Rubber materials, used in nuclear power plants, need high heat-oxidation resistance to curing or cracking under a heat aging environment. This is because they are applied to environments with high temperature, high humidity, and radiation exposure. Nuclear radiation causes additional hardening or degradation, therefore, rubber materials need radiation resistance that satisfies the general and any accidental conditions produced in the power plant. Therefore, in this study, we developed a rubber material with excellent heat and radiation resistance for the diaphragm seal of a nuclear steam generator nozzle dam. The rubber material greatly improved the reliability of the steam generator nozzle dam. In addition, 30 inch and 42 inch diaphragm seals were manufactured using the developed rubber material. A nozzle dam was installed in a nuclear power plant and tested under the same conditions as a steam generator to evaluate safety and reliability. In the future, the performance and safety of diaphragm seals developed through field tests of nuclear power plants will be evaluated and applied to currently operating and new nuclear power plants.

Effect of Impressed Potential on the SCC of Al-Brass (Al-황동의 응력부식균열 특성에 미치는 인가전위의 영향)

  • 정해규;임우조
    • Journal of Ocean Engineering and Technology
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    • v.18 no.1
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    • pp.69-74
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    • 2004
  • In general, the protection method of Shell and Tube Type heat exchanger for a vessel has been applied as a sacrificial anode, which is attached at the inner side of the shell. However, this is an insufficient protection method for tube. Therefore, a more suitable method, such as the impressed current cathodic protection for tube protection, is required. Al-brass is the raw material of tubes for heat exchanger of a vessel where seawater is used for cooling the water. It has a high level of heat conductivity, excellent mechanical properties, and a high level of corrosion resistance, due to a cuprous oxide (Cu$_2$O) layer against th seawater. However, in actuality, it has been reported that Al-brass tubes for heat exchanger of a vessel can produce local corrosion, such as stress corrosion cracking (SCC). This paper studied the effect of impressed potential on the stress corrosion cracking of Al-brass for impressed current cathodic protection in 3.5% NaCl +0.1% NH$_4$OH solution, under flow by a constant displacement tester. Based on the test results, the latent time of SCC, stress corrosion crack propagation, and the dezincification phase of Al-brass are investigated.

Effect of Surface Contaminants Remained on the Blasted Surface on Epoxy Coating Performance and Corrosion Resistance

  • Baek, Kwang Ki;Park, Chung Seo;Kim, Ki Hong;Chung, Mong Kyu;Park, Jin Hwan
    • Corrosion Science and Technology
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    • v.5 no.1
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    • pp.27-32
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    • 2006
  • One of the critical issues in the coating specification is the allowable limit of surface contaminant(s) - such as soluble salt(s), grit dust, and rust - after grit blasting. Yet, there is no universally accepted data supporting the relationship between the long-term coating performance and the amount of various surface contaminants allowed after grit blasting. In this study, it was attempted to prepare epoxy coatings applied on grit-blasted steel substrate dosed with controlled amount of surface contaminants - such as soluble salt(s), grit dust, and rust. Then, coating samples were subjected to 4,200 hours of cyclic test(NORSOK M-501), which were then evaluated in terms of resistance to rust creepage, blistering, chalking, rusting, cracking and adhesion strength. Additional investigations on the possible damage at the paint/steel interface were carried out using an Electrochemical Impedance Spectroscopy(EIS) and observations of under-film-corrosion. Test results suggested that the current industrial specifications were well matched with the allowable degree of rust, whereas the allowable amount of soluble salt and grit dust after grit blasting showed a certain deviation from the specifications currently employed for fabrication of marine vessels and offshore facilities.

Non-linear analyses model for composite box-girders with corrugated steel webs under torsion

  • Ko, Hee-Jung;Moon, Jiho;Shin, Yong-Woo;Lee, Hak-Eun
    • Steel and Composite Structures
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    • v.14 no.5
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    • pp.409-429
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    • 2013
  • A composite box-girder with corrugated steel webs has been used in civil engineering practice as an alternative to the conventional pre-stressed concrete box-girder because of several advantages, such as high shear resistance without vertical stiffeners and an increase in the efficiency of pre-stressing due to the accordion effect. Many studies have been conducted on the shear buckling and flexural behavior of the composite box-girder with corrugated steel webs. However, the torsional behavior is not fully understood yet, and it needed to be investigated. Prior study of the torsion of the composite box-girder with corrugated steel webs has been developed by assuming that the concrete section is cracked prior to loading and doesn't have tensile resistance. This results in poor estimation of pre-cracking behaviors, such as initial stiffness. To overcome this disadvantage of the previous analytical model, an improved analytical model for torsion of the composite box-girder with corrugated steel webs was developed considering the concrete tension behavior in this study. Based on the proposed analytical model, a non-linear torsional analysis program for torsion of the composite box-girder with corrugated steel webs was developed and successfully verified by comparing with the results of the test. The proposed analytical model shows that the concrete tension behavior has significant effect on the initial torsional stiffness and cracking torsional moment. Finally, a simplified torsional moment-twist angle relationship of the composite box-girder with corrugated steel webs was proposed based on the proposed analytical model.

A characteristics of base metal and weldment of 100ksi class high strength steel (100ksi급 고장력강의 모재 및 용접부 특성)

  • 박태원;심인옥;김영우;강정윤
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.134-144
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    • 1996
  • A study was performed to investigate the properties of base metal and weldment for two HSLA steels and one HY-100 steel. Tensile, yield strength and elongation of HSLA-A steel were superior to those of HY-100 steel and yield ratios in HSLA-A and HSLA-B steels were higher than HY-100 steel owing to the precipitation of $\varepsilon$-Cu phase. The impact energy of HSLA-A steel was greater at all aging temperatures than that of HY-100 steel. HSLA-A and HY-100 steels had low impact transition temperature of about -l$25^{\circ}C$ and high upper shelf energy, The peak hardness of weldment in HSLA-A, HSLA-B and HY-100 steels were Hv 299, Hv 275 and Hv 441, respectively. The hardenability of HY-100 steel was largest due to the higher amount of carbon. The y-groove test showed that HSLA steels had superior resistance to cold cracking. Toughness of weld joint at the F. L. and F. L. +1mm in HSLA-A was almost the same as HY-100, but those at F. L.+3mm and F. L.+5mm was greater in HSLA-A steel.

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An Experimental Study on Lateral Load Resistance of a Wall Structure Composed of Precast Concrete and H-Pile (H 파일과 프리캐스트 콘크리트로 형성된 벽체의 횡저항성능에 대한 실험적 연구)

  • Seo, Dong-Joo;Kang, Duk-Man;Lee, Hyun-Gee;Moon, Do-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.9-17
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    • 2020
  • The purpose of this study was to evaluate lateral load resistance of a wall structure composed of precast concrete wall and H-Pile. This type of structure can be used for noise barrier foundation or retaining wall. Mock-up specimens having actual size were designed and fabricated. The lateral design load is 54.6kN. The H-pile length for the test specimen is 1.5m for simulating behavior of actual wall structure has 6.5m H-pile in the field, which is determined from theoretical study. Lateral displacements and strains of wall and H-pile were monitored and cracking in precast concrete wall inspected during the test. Load and deformation capacity of test specimens was compared with design capacity. The comparisons demonstrated that this type of structures, precast concrete wall and H-pile, can resist enough to lateral design load.

Tensile Stress-Crack Opening Relationship of Ultra High Performance Cementitious Composites(UHPCC) Used for Bridge Decks (바닥판 적용 초고성능 시멘트 복합체의 인장응력-균열개구 관계)

  • Kwon, Seung Hee;Lee, Seung Kook;Park, Sung Yong;Cho, Keun Hee;Cho, Jeong Rae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.1
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    • pp.46-54
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    • 2013
  • Two different UHPCCs having different fiber lengths and volume fractions are considered to be applied to bridge decks. The objective of this study is to estimate cracking resistance of the two UHPCCs. The notched beam tests were performed with the UHPCCs, and the relationships between load and CMOD(Crack Mouth Opening Displacement) were obtained from the tests. The tensile stress and crack opening relationships optimally fitting the measured load-CMOD curves were found through the inverse analyses. The UHPCC with 2% volume fraction of 13 mm long fiber has lower fracture energy than the UHPCC with 0.5% and 1.0% volume fractions of 16.3 mm and 19.5 mm long fibers, respectively. It indicates that the latter UHPCC is more effective in uniformly distributing crack formation and reducing crack width.

A Study on the Fault Analysis of the Voltage Controller for the Combat Vehicle Generator (전투차량 발전기용 전압조정기 내열성 향상을 위한 고장분석 연구)

  • Ryu, Jeong-Min;Lee, Yong-Jun;Son, Kwonil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.386-393
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    • 2019
  • In this study, we investigated the cause of a voltage controller failure that occurred in the operation of a combat vehicle and attempted to establish a solution for the failure. The failure in the voltage controller was found to be related to thermal resistance, which could be identified by disassembly analysis and a high temperature operation test. Especially, in the disassembly analysis, there was damage caused by high temperature such as soot on the molding material and cracking of the resisters. In addition, in the high temperature operation test, the test results show that the internal temperature of the voltage controller was relatively higher than the external temperature. This means that the voltage controller failure could be attributed to the excessive heat and insufficient thermal resistance. In order to improve the thermal resistance of the voltage controller, several designs with changing circuits and structures were devised. Improvement of thermal resistance was verified by measuring reduction of internal temperatures in the high temperature comparison test.

Effect of Precursor Ratio on the Properties of Inorganic-Organic Hybrid TiO2-SiO2 Coating (유무기 TiO2-SiO2 혼성코팅에 미치는 전구체 배합비율의 영향)

  • Kim, Dong Kyu;Maeng, Wan Young
    • Korean Journal of Materials Research
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    • v.26 no.5
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    • pp.271-280
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    • 2016
  • When a single inorganic precursor is used for the synthesis of a sol-gel coating, there is a problem of cracking on the surface of coating layer. In order to solve this problem of surface cracking, we synthesized inorganic-organic coatings that have hybrid properties of inorganic and organic materials. Sols of various ratios (1:0.07, 0.2, 0.41, 0.82, 1.64, 3.26, 6.54, 13.2) of an inorganic precursor of Tetrabutylorthotitanate ($Ti(OBu)_4$, TBOT) and an organic precursor of ${\gamma}$-Methacryloxy propyltrimethoxysilane (MAPTS) were prepared and coated on stainless steels (SUS316L) by dip coating method. The binding structure and the physical properties of the synthesized coatings were analyzed by FT-IR, FE-SEM, FIB (Focused Ion Beam), and a nano-indenter. Dynamic polarization testing and EIS (electrical impedance spectroscopy) were carried out to evaluate the micro-defects and the corrosion properties of the coatings. The prepared coatings show hybrid properties of inorganic oxides and organic materials. Crack free coatings were prepared when the MAPTS ratio was above a critical value. As the MAPTS ratio increased, the thickness and the corrosion resistance increased, and the hardness decreased.