• Title/Summary/Keyword: Test Machine

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Dynamic Characteristics Analysis of a 5-Axes Multi-tasking Machine Tool by using F.E.M and Impulse Hammer Test (다기능 5축 복합가공기 램 헤드 모듈의 동특성 분석)

  • Kim, S.M.;Jang, S.H.;Kim, S.G.;Ha, J.S.;Choi, Y.H.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1590-1594
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    • 2007
  • This paper describes a case study on dynamic characteristics analysis of a 5-axis multi-tasking machine tool of ram-head typed. Natural frequency and corresponding vibration modes of the machine tool structure were obtained by using both FEM modal analysis and an experimental modal test(impulse hammer test). Both the theoretical and experiment analysis results showed good agreement with each other. Finally, some discussion and review, from the view point of resonance vibration and/or mode coupled chatter, were made based on the analysis results.

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Morphological Anaylsis of Wear Debris for Lubricated Moving Machine Surfaces by Image Processing (화상처리에 의한 기계윤활 운동면의 마멸분 형태해석)

  • 박흥식;전태옥;서영백;김형자
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.72-78
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris generated from lubricated moving machine surfaces by image processing. The lubricati, ng wear test was performed under different experimental conditions using the wear test device made in our laboratory and wear test specimen of the pin on disk type wear rubbed in paraffme series base oil, by varying applied load, sliding distance. The four parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe the morphology have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties with current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

A Study on the Thermal Specific of Operational Spindle System of Machine Tool by FEM (주축의 동적거동시 FEM을 이용한 열적 특성에 관한연구.)

  • 임영철;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.396-400
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    • 2003
  • This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verifiedthe test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design..

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The study on characteristics of operating limit of electric machine under the effects of Sag (순간전압강하에 대한 저압전기기기의 운전특성에 관한 연구)

  • Lee, Hyun-Chul;Gim, Jae-Hyeon;Jung, Sung-Won;Lee, Geun-Joon
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.113-114
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    • 2008
  • For the supported high-technology, it is in need of estimation about power quality and reasonable price through machinism. The power system made much of precision digital industrial damage under sag. This study suggested electric machine under effects of power quality in the theory and test. A electric machine was simulated and experimented about sag. The test system made up IPC as voltage sag device. The test machine was magnetic contactor and PLC. The result, electric machines appeared to influence sag with CBEMA curve. It was make possible analysis of power system about a fault. This study was expected to method that investment and development of equipment on power market in the future.

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The Failure Mode Analysis of Machine Tools using Performance Test and Development of Web-based Analysis Program (공작기계의 성능평가를 통한 고장모드해석과 웹 프로그램 개발)

  • 이수훈;김종수;박연우;송준엽;이승우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.435-439
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    • 2002
  • In view of reliability assessment, the failure mode analysis by performance tests for machine tools is researched in this study. First, the error analysis with circular movement test data is studied. The various errors and their origins are analyzed by the error equations and then related parts and failure modes are investigated. Second, This paper deals with analysis of vibration testing for machine tools spindle. The various frequency components are classified by fourier transform and order analysis. The simple measuring devices and web-based analysis programs for each test are also developed.

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A Study on the Thermal Specific of Operational Spindle System of Machine Tool (공작기계 주축부 운전시 열적 특성에 관한연구.)

  • 임영철;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.498-503
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    • 2002
  • This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design considering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verified the test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective mettled in thermal-appropriate design.

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On-Machine Measurement of an Optical Surface by Hartmann Test (하트만 방법에 의한 광학면의 기상측정)

  • 김용관;오창진;이응석;김옥현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.474-480
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    • 2002
  • Aspheric optical lenses and mirrors are widely used in recent. It is more difficult to manufacture and measure the aspherical optics compared to conventional spherical ones. The interferometric optical test is common for the measurement of spherical optical surface. But the application of the interferometry to the measurement of aspheric surface is difficult because it needs a precise null corrector and very careful environmental conditions such as keeping constant temperature, humidity, atmospheric pressure and vibrations. To enhance productivity of optics manufacturing on-machine measurement and correction has been developed in this study. For practical applications, robustness of the measurement method to environments is more important. For the purpose an optical OMM(On-Machine Measurement) system has been developed using Shack-Hartmann test which has robustness to the environment. The wavefront has been reconstructed from the measured data using the primary aberration polynomial function by least square fitting. The measured result of the developed only system gives the maximum deviation only in 200 nm from the result measured by a commercial Fizeau interferometer Wyko 6000.

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Analysis and lest of On-line and off-line PD Testing for High Voltage Rotating Machines Stator Windings using Ceramic Coupler (세라믹 커플러를 이용한 고전압회전기 고정자권선의 On-line 및 off-line 부분방전 특성 시험 및 분석)

  • Oh, Bong-Keun;Kim, Hyun-Il;Kang, Seong-Hwa;Lim, Kee-Joe
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.10
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    • pp.895-900
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    • 2007
  • Partial discharge(PD) test can be performed either when the rotating machine is not operating(off-line) or during normal machine operation(on-line). This paper presents an on-line and off-line PD test on a large hydro-generator and induction motor using the same PD acquisition system(PDAS) and ceramic coupler(CC) sensor. PD signal characteristics of CC sensor proved similar with that of epoxy mica coupler(EMC) sensor as a results of PD test for simulated defect winding and frequency response test. A comparison of on-line and off-line PD test for PD characteristic parameters-phase resolved PD(PRPD), maximum PD value(Qmax) and PD occurrence energy(POE)-indicated that on-line PD test could reliably and effectively diagnose insulation conditions which were verified by off-line PD test.

Research into Improvement of Circular-interpolation Accuracy (원호보간정도 향상에 관한 연구)

  • 김태원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.624-628
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    • 2000
  • The performance of machine tools is qualified by many test procedures given by the national/international standards or respected organisations. Among them, test regarding circular-interpolation accuracy is getting to be one of the important acceptance tests at the production level. Machine tool systems are composed of many mechanical and electronical sub-systems so that it is not easy to improve dynamic performance by examining only one particular part. Instead, overall systematic approach encompassing all the contributing elements is necessary to achieve good results. In this study, measures taken in circular accuracy improvements will be explained case by case.

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An Analytical and Experimental Wheel Tracking Study on Dynamic Interaction of Vehicle (차량의 동적 상호작용에 관한 이론연구 및 윤하중 실험)

  • Kim, Nak-Suk;Pak, Suk-Soon
    • Journal of the Society of Disaster Information
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    • v.2 no.1
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    • pp.39-52
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    • 2006
  • In this paper, an analytical and experimental study was performed in order to determine the effects of interaction between vehicle and structure. Results presented in the paper show that analytical method including moving load effect can investigate the trend of structural response due to dynamic interaction between vehicle and structure. The wheel tracking machine fitted with 2-axle test vehicle can demonstrate more accurate dynamic interaction between vehicle and structure than the wheel tracking machine fitted without 2-axle test vehicle.

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