• Title/Summary/Keyword: Temperature Controller

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Design of Fuzzy PI Controllers for the Temperature Control of Soldering Systems (솔더링 시스템의 온도 제어를 위한 퍼지 PI 제어기 설계)

  • Oh, Kabsuk;Kang, Geuntaek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.325-333
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    • 2016
  • This paper proposes controller design algorithms for a ceramic soldering iron temperature control system, and reports their effectiveness in a control experiment. Because the responses of the ceramic soldering iron temperature to the control input are non-linear and very slow, precise modeling and controller design is difficult. In this study, the temperature characteristics of a ceramic soldering iron are represented by TSK fuzzy models consisting of TSK fuzzy rules. In the fuzzy rules, the premise variable is the control input and the consequences are the transfer functions. The transfer functions in the fuzzy model were obtained from the step input responses. As the responses of the ceramic soldering iron temperature are very slow, it is difficult to obtain the complete step input responses. This paper proposes a genetic algorithm to obtain the transfer functions from an incomplete step input responses, and showed its effectiveness in examples. This paper also reports a fuzzy controller design method from the TSK fuzzy model and examples. The proposed methods were applied to the temperature control experiments of ceramic iron. The TSK fuzzy model consisted of 7 TSK fuzzy rules, and the consequences were PI controllers. The experimental results of the proposed fuzzy PI controller were superior to the linear controller and were as good as in previous studies using a fuzzy PID controller.

Development of Digital Solder Station Based on PID Controller (PID 제어기를 이용한 전기인두기의 온도 제어 시스템 개발)

  • Oh, Kab-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.866-872
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    • 2010
  • In this paper, we developed a digital soldering station based on PID controller, which supply stable power by controlling the current of heater of soldering iron. The proposed system designed PID controller to converge quickly to the set up temperature by user, and regain the lost of heat by external factors quickly. PID controller, designed by Ziegler-Nichols' tuning method, decides triac's trigger timing using setting temperature and present temperature to control the phase of AC 24V power that supply to the heater. Also, we give the function that shows present temperature and setting temperature of iron, and working time by graphic LCD. And during the rest time, we decided the power saving and extension of iron tip by dropping to the optimal temperature. Two experiments had implemented in $25^{\circ}C$ laboratory to confirm the performance of proposed method. The first experiment took 12sec, 13sec, 16sec, 18sec, reaching to $200^{\circ}C$, $300^{\circ}C$, $400^{\circ}C$, $480^{\circ}C$ respectively which result showed shorten of rising time than previous method. In the loading experiment of $300^{\circ}C$, $400^{\circ}C$, $480^{\circ}C$ steady state showed temperature drop of $3.8^{\circ}C$, $4.1^{\circ}C$, $4.5^{\circ}C$ which result showed the low temperature deviation than previous method.

Self Tuning PI Temperature Control for BIPV Cooling System (BIPV 냉각시스템을 위한 자기동조 PI 온도제어)

  • Kim, Do-Yeon;Ko, Jae-Sub;Choi, Jung-Sik;Jung, Byung-Jin;Baek, Jung-Woo;Chung, Dong-Hwa
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1080_1081
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    • 2009
  • This paper proposes a cooling system using self tuning PI controller for improving the output of BIPV module. The temperature characteristics in regard to improving the output of BIPV system has rarely been studied up to now but some researchers only presented the method using a ventilator. The cooling system efficiency of BIPV module applied to a ventilator mainly depends on the weather such as wind and insolation etc. Because the cooling system of BIPV module using a ventilator is so sensitive, that is being set off by wind speed at all time but is unable to operate in the nominal operating cell temperature(NOCT) which is able to make the maximum output. The paper proposes the cooling system using thermoelectron by self tuning PI controller so as to solve such problems. The thermoelectron control of self tuning PI controller can be controlled independently in the outside environment because that is performed by micro-controller. The temperature control of thermoelectron, also, can be operated around NOCT through algorism of the temperature control. Therefore, outputs of the whole system increase and the efficiency rises. The paper demonstrates the validity of proposed method by comparing the data obtained through a experiment of the cooling method of BIPV using a ventilator and proposed thermoelectron

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Hot and cool temperature control of the car-seat utilizing the thermoelectric device

  • Choi, Hyung-Sik;Kim, You-Shin;Woo, Jung-Jae;Jeon, Chang-Hoon
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1816-1821
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    • 2003
  • The thermoelectric device was applied to a car-seat to control the hot temperature in summer and cold temperature in the winter. The characteristics of the device used to a car-seat were analyzed. The air conditioning structure was designed to regulate the hot side of the thermoelectric device. To control the temperature of the car-seat, a robust control algorithm based on the sliding mode control was applied, and a controller using one-chip microprocessor was developed. The performance of the proposed controller through experiments was shown.

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Controller design to diminish oscillation and steady state error in water temperature systems with drive delay

  • Nakamura, Masatoshi
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1888-1893
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    • 1991
  • Systematic design of a controller for a water temperature system was considered, with the intention of devising an accurate control experiment. The results of an experiment using a water temperature system based on the pole placement regulator showed water temperature oscillation and steady state error. This paper proposed a. method for eliminating both the oscillation and the steady state error. The oscillation was eliminated by a drive delay compensation technique, in which a future state value of the system was predicted through a real time computer simulation. The steady state error was eliminated by an steady state error correction technique, in which an actual steady state heatrate in the system model was replaced by an imaginary heatrate. By combining these two techniques, we obtained an experimental result for water temperature control of 0.01 (.deg. C) accuracy. Furthermore, the proposed method was evaluated relatively by comparing the experimental results using several other methods and proved to be the most accurate and convenient control method for the delay system.

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Temperature Control of a Reheating Furnace using Feedback Linearization and Predictive Control

  • Park, Jae-Hun;Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.27.1-27
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    • 2001
  • Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

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The Characteristic of MPPT Control for Photovoltaic System by Temperature Compensation Effect using Fuzzy Controller (퍼지제어기에 의한 온도보상효과를 고려한 태양광 발전 시스템의 MPPT제어 특성)

  • Kang, Byung-Bog;Cha, In-Su;Yu, Gwon-Jong;Jung, Myung-Woong;Song, Jin-Soo
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.238-241
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    • 1995
  • In this paper, a new Maximum Power Point Tractor (MPPT) using Fuzzy Controller is proposed to improve energy convention efficiency. Temperature compensation effect means the photovoltaic voltage is change in condition irradiation, temperature and etc. Fuzzy algorithm is applied to control Boost MPPT converter by Temperature compensation effect. Temperature compensation range is $-40\sim+100^{\circ}C$.

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Hot and Cool Temperature Control of the Car-Seat Utilizing the Thermoelectric Device (열전소자를 이용한 카시트의 냉ㆍ난방 제어)

  • Choi, Hyeung-Sik;Kim, You-Shin;Jeon, hang-Hoon;Yun, Sang-Kook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.5
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    • pp.518-525
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    • 2004
  • The thermoelectric device was applied to a car seat to control the hot temperature in the summer and cold temperature in the winter. The characteristics of the device used to a car seat were analyzed. The air conditioning structure was designed to regulate the hot side of the thermoelectric device. To control the temperature of the car seat, a robust control algorithm based on the sliding mode control was applied, and a controller using one-chip microprocessor was developed. The performance of the proposed controller through experiments was shown.

Bang-Bang plus PID Temperature Control Scheme for Rapid Thermal Processing (급속 열처리 공정을 위한 Bang-Bang/PID 온도제어기법)

  • Song, Tae-Seung;Lyu, Joon
    • Journal of IKEEE
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    • v.3 no.1 s.4
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    • pp.109-117
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    • 1999
  • This paper describes the quick and precise control of the wafer temperature essential in rapid thermal processing(RTP). The bang-bang plus PID controller structure is introduced to satisfy rapid ramp-up rate and reduce overshoot and steady state error. The controller employs the PID action when the magnitude of the error between reference signal and the output temperature signal is smaller than some prescribed value. To find PID gains, the plant(autoregressive) model is first identified and Kappa-Tau tuning rule is used. The developed controller is applied to experimental RTP apparatus, and performances are evaluated.

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Control of Environments in Greenhouse Using Programmable Logic Controller (PLC를 이용한 온실의 환경제어)

  • 김동억;조한근;김형준
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.599-606
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    • 1998
  • This study was carried out to develop the control system with PLC and its operating software and to investigate its control ability of greenhouse environments. Two experimental greenhouses were controlled by PLC and ON/OFF controller, respectively. In greenhouse controlled by PLC, target values of air temperature, relative humidity and $CO_2$ concentration were automatically changed. In warm-water heating, the variation of air temperature was reduced to $\pm$ $0.6^{\circ}C$ by the method of proportional-integration(PI) control with an inverter. In ventilation, the variation of air temperature was reduced, since windows open and close with multistage by mutual relation formula among the target, indoor, and outdoor temperature. Relative humidity at daytime was maintained with range of 35% to 55% by PLC controlled fogger. $CO_2$ concentration was automatically controlled from 300 to 800 $\mu$molㆍ$mol^{-1}$ according to amount of solar radiation. The suppling amount and frequency of nutrient solution were controlled by total integrated solar radiation. Difference in the yield of cucumber in the greenhouse controlled by PLC and by ON/OFF controller was not significant at the 5% level.

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