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Manufacturing and Development of 3D Fabrics (3차원 입체직물의 특성 및 제조 기술)

  • Yoon, Young Hoon;Kim, Dae Geun;Park, Jung Hyun;Lee, Seung Geol
    • Textile Coloration and Finishing
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    • v.30 no.1
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    • pp.38-50
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    • 2018
  • This investigation reported the recent development of 3 dimensional fabrics such as spacer fabric, 3 dimensional multi-layered fabric and 3 dimensional braided fabric. First, we categorized 3 dimensional fabrics into 3 main products; 3 dimensional woven fabrics, 3 dimensional knitted fabrics and 3 dimensional braided fabrics with reviewing the possible main applications. We also reported the research and development trends of 3 dimensional fabrics by analyzing technical trends in industry and research institutes at domestic and overseas. United State, Germany and Japan lead the manufacturing technology for the mainly preform related products to apply in aerospace, automotive, protections, architecture and clothing applications. Lastly, we reviewed the main products of the leading company which manufactured using the 3 dimensional fabrics.

Properties of Bleachability of Paper Mulberry Pulp by Hydrogen Peroxide and Ultrasonication Bleaching System (과산화수소와 초음파 표백 시스템에 따른 닥나무 펄프의 표백 효율 특성)

  • Seo, Jin-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.1
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    • pp.65-73
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    • 2012
  • Nowadays, the concern on the environmental load of bleaching process gave rise to the process of ECF(elemental chlorine free) and TCF(total clorine free). These sequences are based on oxygen-derived compounds such as oxygen, ozone, and hydrogen peroxide which is used as a typical eco-friendly bleaching agent. In this study, paper mulberry pulp was bleached with hydrogen peroxide and some bleaching process were accompanied with ultrasonication in order to increase the bleaching efficiency. The best bleaching efficiency of paper mulberry pulp was obtained in the condition of hydrogen peroxide and ultrasonication(20 kHz) bleaching system at $45^{\circ}C$ for 30 min. The brightness and kappa number of paper mulberry pulp were gained to 5.09% and 3.52 respectively. and yield was slightly loosed to 2%. Therefore, the efficiency of hydrogen peroxide and ultrasonication bleaching system of paper mulberry pulp was superior to the conventional hydrogen peroxide bleaching system. Magnesium sulfate acted as a bleaching stabilizer for the increasement of yield. As a result, the yield and viscosity were increased to 2.2% and 12% respectively.

Synthesis and Properties of New Phthaloperinone Dyes (신규 Phthaloperinone 색소의 합성과 특성에 대한 연구)

  • Jun, Kun;Gwon, Seon Yeong;Kim, Sung Hoon
    • Textile Coloration and Finishing
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    • v.27 no.4
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    • pp.275-280
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    • 2015
  • New series of phthaloperinone dyes were synthesized by the condensation reaction between tetrachloro-phthalic anhydride, 2,3-naphthalene dicarboxylic anhydride and o-phenylenediamine, 1,8-diaminonaphthalene, 1,2-diaminoanthraquinone. These dyes absorb at around 370-490nm. It was found that introduction of naphthalene and anthraquinone moiety on the perinone system produces a large bathochromic shift of 100nm. The synthesized dye 7 containing anthraquinone moiety in perinone chromophoric system exhibited superior heat stability and bright color as yellow chromophore. New dye 7 have been investigated in terms of interacting with volatile organic compound(VOC) $EtNH_2$. The sensing behaviour of the dye 7 toward $EtNH_2$ was studied by UV-vis absorption spectroscopy. Sensing mechanism of dye 7 to $EtNH_2$ was supported by theoretical calculations based on DFT method.

Rapid Topological Patterning of Poly(dimethylsiloxane) Microstructure (Poly(dimethylsiloxane) 미세 구조물의 신속한 기하학적 패터닝)

  • Kim, Bo-Yeol;Song, Hwan-Moon;Son, Young-A;Lee, Chang-Soo
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.8-15
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    • 2008
  • We presented the modified decal-transfer lithography (DTL) and light stamping lithography (LSL) as new powerful methods to generate patterns of poly(dimethylsiloxane) (PDMS) on the substrate. The microstructures of PDMS fabricated by covalent binding between PDMS and substrate had played as barrier to locally control wettability. The transfer mechanism of PDMS is cohesive mechanical failure (CMF) in DTL method. In the LSL method, the features of patterned PDMS are physically torn and transferred onto a substrate via UV-induced surface reaction that results in bonding between PDMS and substrate. Additionally we have exploited to generate the patterning of rhodamine B and quantum dots (QDs), which was accomplished by hydrophobic interaction between dyes and PDMS micropatterns. The topological analysis of micropatterning of PDMS were performed by atomic force microscopy (AFM), and the patterning of rhodamine B and quantum dots was clearly shown by optical and fluorescence microscope. Furthermore, it could be applied to surface guided flow patterns in microfluidic device because of control of surface wettability. The advantages of these methods are simple process, rapid transfer of PDMS, modulation of surface wettability, and control of various pattern size and shape. It may be applied to the fabrication of chemical sensor, display units, and microfluidic devices.

A solar Cell Fiber using Semi-conductive Polymers (반도체형 고분자를 이용한 태양전지섬유)

  • Song, Jun-Hyung;Kim, Joo-Yong
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.44-47
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    • 2008
  • Organic semi-conductive materials have characteristics such as the advantages of easy formability, low-cost and diversity along with moderate semi-conductive properties. In this paper, we developed a flexible organic-inorganic hybrid solar cell fiber. First, we made a solar cell on the glass and attached the solar cell on the glass fiber similarly. In the latter case, thermal deposition method was employed in order to effectively apply ITO onto fiber surface. The amount of ITO was controlled by varying the temperature from 25, 150 to $300^{\circ}C$. Optimum result was obtained at $150^{\circ}C$ where maximize the deposition amount without significant decomposition of ITO. Despite of maximum open circuit voltage of 0.39V, the resulting current was quite unstable and weak, limiting realistic applications. It was, however, concluded that the flexible solar cell fiber developed showed a possibility of low-weight application from functional clothing for military to space suit mainly due to flexibility and thus wear ability.

Physical Properties of Recycled Polyester Yarns According to Recycling Methods (재생 방법에 따른 재생 폴리에스터사의 물성 변화)

  • Lee, Sun-Young;Won, Jong-Sung;Yoo, Jae-Jung;Hahm, Wan-Gyu;Lee, Seung-Goo
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.91-96
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    • 2012
  • The physical properties of recycled polyester yarns according to recycling methods were investigated. Virgin polyester draw texturized yarn(DTY), material-recycled(MR) polyester DTY and chemical-recycled(CR) polyester DTY were prepared. Surface morphology, thermal property, micro-structure and mechanical property of recycled polyester yarns were estimated. SEM-EDS analysis showed that the CR PET yarn had better crimp and more stable structure than MR PET yarn. Tm of the MR PET yarn was higher than that of the CR PET yarn. The intensity of the crystallization peak of the CR PET yarn was a little higher than that of the MR PET yarn. Tensile strength of the MR PET yarn was slightly higher than that of the CR PET yarn. Breaking elongation of the CR PET yarn was slightly higher than that of the MR PET yarn.

Pretreatment Process for Production of the Gromwell Colorants Powder (자초 분말 염료 제조를 위한 전처리 공정 연구)

  • Choi, Min;Yoo, Dong-Il;Shin, Youn-Sook
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.18-26
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    • 2012
  • In this work, colorants extraction process from gromwell was studied for making powder form of colorants by solving the high viscosity problem of gromwell extracts. In order to do that, sugar extracted together with colorants must be pre-extracted. For sugar decomposition, gromwell roots were pretreated with various enzyme solutions. The total sugar content of pre-extract with enzyme solution was measured. Accordingly, the effects of enzyme type and pretreatment condition on sugar decomposition were investigated to find appropriate enzyme(amylase, hemicellulase, pectinase) and enzyme activity (100~1000unit), pre-extracted time(3~24hr). Color characteristics and dye uptake of dyed fabrics were evaluated. Gromwell colorants were assessed for their potential antimicrobial activities, which possibly expand their end use as functional pigments. The efficiency of removing sugar was increased in the order of hemicellulase, pectinase, amylase, $H_2O$. Gromwell colorants powder yield was in the range of 4.4% to 9.8% depending on pretreatment enzyme. Gromwell colorants produced RP color on the silk and wool fabrics with good dye uptake. Antimicrobial activity of gromwell colorants will greatly increase its potentiality for applying as functional natural colorants in the future.

The Characteristic of PU/MWNT Foaming Film (PU/MWNT 발포필름의 발포 특성연구)

  • Park, Jun-Hyeong;Park, Mi-Ra;Choi, La-Hee;Kim, Seung-Jin
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.79-90
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    • 2012
  • This study surveys the characteristics of the PU/MWNT foaming film according to foaming conditions. For this purpose, firstly, 16 kinds of PU/MWNT forming films were prepared with 4 kinds of dispersion solutions (IPA/MWNT, DMF/MWNT, MEK/MWNT, and Toluene/MWNT) and 4 kinds of blowing agents (organic I, organic II, capsule, and inorganic). The electrical resistivity of these PU/MWNT foaming films according to the dispersion solutions and blowing agents were analysed and discussed with surface profile and cell morphology of measured by SEM. And secondly, 24 kinds of PU/MWNT foaming films were also prepared with 2 kinds of IPA dispersion solution contents and 3 kinds of blowing agents with variation of the blowing temperatures and film thickness. The physical properties of the PU/MWNT foaming films such as electrical resistivity (surface and volume) and triboelectricity with cell morphology were measured and discused through the quantities of IPA, blowing agent added and also physical conditions(temperature, thickness so on) for establishing optimum foaming conditions with good electrostatic dissipation.

Functional Improvement of the Clothing Material for Patients by Chitosan/Nanosilver Mixed Solution - The Assessment of Mechanical Properties and Hand Value - (키토산/은나노 혼합용액처리에 의한 환자복 소재의 기능성 향상 - 역학적 특성과 태 평가 -)

  • Jeong, Kyoung-Mi;Kang, In-Sook;Bae, Hyun-Sook
    • Textile Coloration and Finishing
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    • v.21 no.1
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    • pp.21-29
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    • 2009
  • In order to enhance the functionality of a cotton fabric actually used as a clothing material for patients, the fabrics were treated with a chitosan/nanosilver mixed solution. The nanosilver had excellent biocompatibility, provided expectation of an additional performance, did not harm human beings, and supplements chitosan, which was disadvantaged if used alone for fabric treatment. The nanosilver was mixed thereto and a treatment effect due to a mixing ratio was considered. This study was observed through mechanical properties and hand value which were the important function. The treatment of chitosan/nanosilver mixed solution gave a smoother surface than the treatment of chitosan alone. As a result of evaluation of the forms according to KES-FB system, Koshi was deduced, and both Numeri and Fukurami were increased. Thereby, the cotton fabric was a little smooth to provide elasticity, due to the treatment of chitosan/nanosilver mixed solution. THV of the treated fabrics calculated from this basis increased at all mixing ratio as compared with the untreated fabric. The fabrics treated with chitosan/nanosilver mixed solution were shown a better THV than the fabric treated with chitosan alone.

Correlation between Levelness and Fabric Characteristics for Low Liquor Ratio Dyeing Processes of Polyester Fibers (폴리에스터 섬유의 저욕비염색공정에 있어서 직물특성과 균염성의 상관성 분석)

  • Jung, Jong-Suc;Jang, Kyung-Jin;Kim, Tae-Kyeong;Cho, Sung-Woo;Lee, Yong-Jin;Nam, Chang-Woo
    • Textile Coloration and Finishing
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    • v.21 no.1
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    • pp.59-66
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    • 2009
  • The seven kinds of polyester fabrics having different fabric characteristics were investigated in terms of their dyeing levelness under various liquor ratios. The levelness was evaluated statistically from color strength obtained at different sections of each piece of dyed fabrics. The color strength data were analyzed using a exponential decay function of 3 parameters, $y=y_0+ae^{-bx}$. The b value of the function was used as a index of sensitiveness of dependence on liquor ratio of levelness. The index, b value, showed a linear proportional relationship to thickness of fabrics. Average unlevelness of dyeings exhibited a inverse proportional relationship to both weight and thickness of fabrics.