• 제목/요약/키워드: Tapping hole

검색결과 19건 처리시간 0.021초

Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

  • Dalavi, Amol M.;Pawar, Padmakar J.;Singh, Tejinder Paul
    • Journal of Computational Design and Engineering
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    • 제3권3호
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    • pp.266-273
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    • 2016
  • Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

Insert Tip용 End Mill 공구의 형상정의와 5-축 가공에 관한 연구 (A Study on Geometric Definition and 5-Axis Machining of End Mill with Insert Tip)

  • 조현덕;박영원
    • 한국공작기계학회논문집
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    • 제11권6호
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    • pp.1-9
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    • 2002
  • This study describes the geometric characteristics and the 5-axis machining method in order to make end mill cutter coming with insert tips. End mill geometry is consisted of flute part and insert tip part. Flute part modeled by using ruled surfaces with constant helix angle, and insert tip part modeled by rectangular planes containing tapped hole of specified direction in its center. In this study, the modeled insert tip part considered both of a radial rake angle and a axial rake angle, because they were important cutting conditions. In order to machining the virtual end mill defined from geometric characteristics, we programmed a special software to machining the end mill considered in this study. This software can generate NC-codes about following processes, end milling or ball end milling of flute part end milling of rectangular plane, centering of hole, drilling of hole, and tapping of hole. Ant sampled end mills were modeled and machined on 5-axis CNC machining center with two index tables. Since machined end mills were very agreeable to designed end mills, we saw that the method proposed in this study can be very useful for manufacturing of end mill body with insert tip.

버링면의 태핑가공후 칩제거에 관한 실험적연구 (An Experimental Study on the Chips Remove after the Tapping of Burring Face)

  • 김세환;이종선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 춘계학술대회 논문집
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    • pp.218-222
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    • 1994
  • The chassis of T.V, cassette, radio and telephone are made up thin-iron plates that makes a lot of female screws to assemble various parts. Then makes hole in the iron plate and forming female screws of burring face after the burring. Female screws forming in thin-iron plate is very difficult working then rolled forming process use of plastic deformation instead of cut forming. In this study goals are solve the trouble problem of industrial field and develop new model tap for prevent chips.

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Evaluation of Bearing Strength of Self-Tapping Screws according to the Grain Direction of Domestic Pinus densiflora

  • LEE, In-Hwan;KIM, Keonho;SHIM, Kug-bo
    • Journal of the Korean Wood Science and Technology
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    • 제50권1호
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    • pp.1-11
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    • 2022
  • To evaluate the bearing strength of red pine cross-laminated timber (CLT) with self-tapping screw (STS), which is widely used as a fastener for connection in CLT building, the bearing test was conducted. Accoring to the STS's diameters (8, 10, 12 mm), the bearing test specimens with half hole were manufactured. Bearing strength was compared and reviewed in consideration of the configuration in STS and the loading direction to the grain of red pine. As a result of the bearing test on the STS's diameter, the yield bearing load increases as the larger diameter of the STS in all directions of the red pine. The bearing strength of the thread part (thread + tip) was higher than the shank part (shank + shank cutter). In compared with the directions to the grain of red pine, the bearing strength of the cross section parallel to the loading direction was the highest, and the tangent section was the lowest bearing strength. The average bearing strength of the loading direction in parallel to the grain was 23.43 MPa, which was about 45% higher than the average 16.16 MPa in perpendicular to the grain. The predicted bearing strength calculated by Eurocode (EN) and Korean Building Code (KBC)'s equation was lower than the experimental value. It is nessesary to propose the new equations of bearing strength reflected the configuration information of STS.

플라즈마토치 용융로 운전경험을 통한 내화물 수명 증진 방안 (Enhancement of the Life of Refractories through the Operational Experience of Plasma Torch Melter)

  • 문영표;최장영
    • 방사성폐기물학회지
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    • 제14권2호
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    • pp.169-178
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    • 2016
  • 플라즈마토치 용융로에 있어서 내화물의 보수를 최소화하고 용융물의 배출을 원활하게 하기 위해서는 처리대상 폐기물의 물성을 충분히 고려하여야 한다. 원전에서 발생되는 비가연성 방사성폐기물 중 많은 비중을 차지하고 있는 콘크리트 조각, 유리, 모래 등에 대한 화학적 조성비를 조사하여 보면 산성산화물이 염기성산화물에 비해 압도적으로 많은 비중을 차지하고 있으므로 용융 시 염기도가 매우 낮은 산성 슬래그가 된다. 이 용융슬래그는 유동도가 낮아서 용융물의 배출특성이 좋지 않으며 내화물에 침식을 유발시키는 주된 요인이 된다. 경사형 구조의 측면 출탕구를 가진 플라즈마토치 용융로의 경우, 구조상 출탕 후 일정량의 금속성 용융물이 항상 용융로 내부 바닥과 출탕구에 남게 된다. 비중차에 의해 비금속 용융슬래그는 금속성 용융물 상부에 위치하게 되며 혼합형 플라즈마토치를 이행형 운전모드로 가동하게 되면 금속성 용융물과 비금속 용융물이 동시에 용융되므로 비금속 용융슬래그의 온도는 금속 용융온도 이상으로 유지가 된다. 내화물의 수명 향상을 위해 용융로 내부의 온도와 용융물과 접촉하는 부위와 접촉되지 않는 부위를 구별하여 내화물의 특성을 주지하고 가장 적합한 내화물을 부위별로 선정하였다. 산성 내화물과 염기성 내화물이 인접하지 않도록 하고 용융슬래그에 대한 저항성을 높이도록 하였다.

구순구개열 환자에서 Locator® 유지장치가 장착된 milled titanium bar를 이용한 가철성 임플란트 피개 국소의치의 보철수복증례 (Removable implant-supported partial denture using milled bar with Locator® attachments in a cleft lip & palate patient: A clinical report)

  • 양상현;김경아;김자영;서재민
    • 대한치과보철학회지
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    • 제53권3호
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    • pp.207-214
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    • 2015
  • 본 증례는 구순구개열 환자에서 상순의 반흔, 상악 잔존치조제의 과도한 흡수, 협소한 구개 및 상악골의 열성장을 동반한 3급 악간관계로 인해 통상의 가철성 국소의치 수복에 한계를 보이기 때문에 상악 무치악 부위에 4개의 임플란트를 식립 후, CAD/CAM 시스템으로 밀링한 titanium bar를 이용한 상악 가철성 임플란트 피개 국소의치를 계획하였다. 통상의 주조방법은 주조 후 수축을 하게 되지만 CAD/CAM 시스템으로 밀링한 titanium bar는 높은 정밀성과 경제성 그리고 가벼운 장점이 있다. 하지만 실제 임상에서 milled bar는 아주 균등하고 정확한 마찰결합을 얻기 힘들며 의치의 반복적인 착탈에 의해 마찰 유지력이 감소 할 수 있다. 이에 milled bar와 함께 사용할 수 있는 다양한 보조 유지장치(e.g. friction pin, $ERA^{(R)}$, $CEKA^{(R)}$, magnetics, $Locator^{(R)}$ 등)를 같이 사용함으로써 부가적인 유지력, 경제성 및 교체의 용이성 등을 추가적으로 얻을 수 있다. 본 증례에서 milled titanium bar의 상부면에 drill and tapping 방법으로 $Locator^{(R)}$ 유지장치를 연결하였다. milled bar에 screw hole을 형성하고 3개의 $Locator^{(R)}$ 유지장치를 20 Ncm으로 체결하여 추가적인 유지력을 확보하였다. 보철수복 후, 환자가 원하는 심미적인 안모, 저작 기능 및 의치 유지에 만족할 만한 결과를 얻었기에 이를 보고하고자 한다.

고리 금속판을 이용한 망치 손가락의 수술적 치료법 (Surgical treatment of Mallet finger deformity with Hook plate)

  • 최석민;정성균;신호성;박은수;김용배
    • Archives of Plastic Surgery
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    • 제36권3호
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    • pp.318-321
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    • 2009
  • Purpose: The bony mallet finger injury is generally managed by conservative treatments, but operative treatments are needed especially when the fractures involve above 30% of articular surface or distal phalanx is accompanied by subluxation in the volar side. This is the reason they often result in chronic instability, articular subluxation and unsatisfactory cosmetic. In this report, We describe new method using the hook plate as an operative treatment of Mallet finger deformity. Methods: Among 13 patients with Mallet finger deformity who came from February 2006 to February 2008, six patient were included in surgical indication. Under local anesthesia, H or Y type incision was made at the DIP joint area. After the DIP joint extension, the hook plate was put on the fracture line, and one self tapping screw was used for fixation. 2 hole plate which was one of the holes in 1.5 mm diameter was cut in almost half and bended through approximately $100^{\circ}$. Results: In all six cases which applied the hook plate, complications such as loss of reduction or nail deformity were not seen. In only one patient, hook pate was removed due to inflammatory reaction after surgery. At 2 weeks after operation, active motion of DIP joint was performed. The result was satisfactory not only cosmetically but also functionally. At 6 weeks after operation, the range of motion of DIP joint was average $64^{\circ}$. Conclusion: The purpose of the operative treatment for mallet finger deformity using the hook plate is to provide anatomical reduction with rigid fixation and to prevent contracture at the DIP joint. While other operations take 6 weeks, the operation using the hook plate begins an active motion at 2 weeks after operation. Complication rate was low and the method is rather simple. Thus, the operation using the hook plate is recommended as a good alternative method of the mallet finger deformity treatment.

백제 제철로 및 제철기술의 복원을 위한 실험 고고학적 연구 (An experimental archaeological study on the Baekjae iron smelting furnace and its production process)

  • 이은우;한지선;채미희;김은지
    • 헤리티지:역사와 과학
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    • 제48권4호
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    • pp.138-153
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    • 2015
  • 한국 고대 제철기술의 규명을 위한 연구의 일환으로 백제 4세기대 유적인 진천 석장리 B-23호 원형 제철로를 모델로 제철로를 복원하고 전통 방법에 의한 고대 철생산 실험을 실시하였다. 2014년도부터 예비실험을 포함하여 수차례의 실험을 실시하였으며 본 고에서는 1차 및 2차 실험 결과에 대해 검토하고자 한다. 원료와 연료는 각각 철광석(자철석)과 목탄(참나무숯)을 사용하였으며 송풍은 4인용 발풀무를 사용하였다. 제련 생성물은 대부분 노하부에 철괴, 슬래그, 목탄이 뒤섞인 상태로 되어 있었는데 배재부와 송풍관을 기준으로 절단하여 위치별 철괴의 양을 측정한 결과 주로 송풍관측에 상대적으로 많은 양의 철이 형성되었다. 철괴는 생성 위치에 따라 다른 형태의 미세조직과 함탄량을 갖는 것으로 나타났는데 전체적으로는 바닥부에 형성된 철의 함탄량이 상부에 형성된 철에 비해 높은 것으로 나타났다. 동일한 조업에서도 직접 단야 조업에 활용할 수 있는 철소재와 함탄량이 높아 탈탄 처리하거나 주조에 사용할 수 있는 상태의 다양한 철이 생성된 것을 확인하였다. 2차 실험 유출 슬래그를 제외하면 대부분 철함량이 낮은 유리질 슬래그가 형성된 것으로 보아 철과의 분리가 잘 된 것으로 여겨진다. 고고학적 자료를 기본으로 하여 고대 제철로를 복원하고 전통 방법에 의한 조업을 실시함으로써 고대의 철생산 공정에 대한 연구 자료를 확보할 수 있었으며 이를 바탕으로 향후 지속적인 실험을 실시하여 백제 제철기술을 규명할 수 있을 것으로 여겨진다.

임플랜트 식립부위 형성시 골조직의 온도변화에 관한 연구 (A STUDY ON THE TEMPERATURE CHANGES OF BONE TISSUES DURING IMPLANT SITE PREPARATION)

  • 김평일;김영수;장경수;김창회
    • 대한치과보철학회지
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    • 제40권1호
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    • pp.1-17
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    • 2002
  • The purpose of this study is to examine the possibility of thermal injury to bone tissues during an implant site preparation under the same condition as a typical clinical practice of $Br{\aa}nemark$ implant system. All the burs for $Br{\aa}nemark$ implant system were studied except the round bur The experiments involved 880 drilling cases : 50 cases for each of the 5 steps of NP, 5 steps of RP, and 7 steps of WP, all including srew tap, and 30 cases of 2mm twist drill. For precision drilling, a precision handpiece restraining system was developed (Eungyong Machinery Co., Korea). The system kept the drill parallel to the drilling path and allowed horizontal adjustment of the drill with as little as $1{\mu}m$ increment. The thermocouple insertion hole. that is 0.9mm in diameter and 8mm in depth, was prepared 0.2mm away from the tapping bur the last drilling step. The temperatures due to countersink, pilot drill, and other drills were measured at the surface of the bone, at the depths of 4mm and 8mm respectively. Countersink drilling temperature was measured by attaching the tip of a thermocouple at the rim of the countersink. To assure temperature measurement at the desired depths, 'bent-thermocouples' with their tips of 4 and 8mm bent at $120^{\circ}$ were used. The profiles of temperature variation were recorded continuously at one second interval using a thermometer with memory function (Fluke Co. U.S.A.) and 0.7mm thermocouples (Omega Co., U.S.A.). To simulate typical clinical conditions, 35mm square samples of bovine scapular bone were utilized. The samples were approximately 20mm thick with the cortical thickness on the drilling side ranging from 1 to 2mm. A sample was placed in a container of saline solution so that its lower half is submerged into the solution and the upper half exposed to the room air, which averaged $24.9^{\circ}C$. The temperature of the saline solution was maintained at $36.5^{\circ}C$ using an electric heater (J. O Tech Co., Korea). This experimental condition was similar to that of a patient s opened mouth. The study revealed that a 2mm twist drill required greatest attention. As a guide drill, a twist drill is required to bore through a 'virgin bone,' rather than merely enlarging an already drilled hole as is the case with other drills. This typically generates greater amount of heat. Furthermore, one tends to apply a greater pressure to overcome drilling difficulty, thus producing even greater amount heat. 150 experiments were conducted for 2mm twist drill. For 140 cases, drill pressure of 750g was sufficient, and 10 cases required additional 500 or 100g of drilling pressure. In case of the former. 3 of the 140 cases produced the temperature greater than $47^{\circ}C$, the threshold temperature of degeneration of bone tissue (1983. Eriksson et al.) which is also the reference temperature in this study. In each of the 10 cases requiring extra pressure, the temperature exceeded the reference temperature. More significantly, a surge of heat was observed in each of these cases This observations led to addtional 20 drilling experiments on dense bones. For 10 of these cases, the pressure of 1,250g was applied. For the other 10, 1.750g were applied. In each of these cases, it was also observed that the temperature rose abruptly far above the thresh old temperature of $47^{\circ}C$, sometimes even to 70 or $80^{\circ}C$. It was also observed that the increased drilling pressure influenced the shortening of drilling time more than the rise of drilling temperature. This suggests the desirability of clinically reconsidering application of extra pressures to prevent possible injury to bone tissues. An analysis of these two extra pressure groups of 1,250g and 1,750g revealed that the t-statistics for reduced amount of drilling time due to extra pressure and increased peak temperature due to the same were 10.80 and 2.08 respectively suggesting that drilling time was more influenced than temperature. All the subsequent drillings after the drilling with a 2mm twist drill did not produce excessive heat, i.e. the heat generation is at the same or below the body temperature level. Some of screw tap, pilot, and countersink showed negative correlation coefficients between the generated heat and the drilling time. indicating the more the drilling time, the lower the temperature. The study also revealed that the drilling time was increased as a function of frequency of the use of the drill. Under the drilling pressure of 750g, it was revealed that the drilling time for an old twist drill that has already drilled 40 times was 4.5 times longer than a new drill The measurement was taken for the first 10 drillings of a new drill and 10 drillings of an old drill that has already been used for 40 drillings. 'Test Statistics' of small samples t-test was 3.49, confirming that the used twist drills require longer drilling time than new ones. On the other hand, it was revealed that there was no significant difference in drilling temperature between the new drill and the old twist drill. Finally, the following conclusions were reached from this study : 1 Used drilling bur causes almost no change in drilling temperature but increase in drilling time through 50 drillings under the manufacturer-recommended cooling conditions and the drilling pressure of 750g. 2. The heat that is generated through drilling mattered only in the case of 2mm twist drills, the first drill to be used in bone drilling process for all the other drills there is no significant problem. 3. If the drilling pressure is increased when a 2mm twist drill reaches a dense bone, the temperature rises abruptly even under the manufacturer-recommended cooling conditions. 4. Drilling heat was the highest at the final moment of the drilling process.