• Design & Manufacturing
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• 제9권2호
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• pp.30-33
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• 2015

In injection molding, many kinds of defects have occurred because of a characteristic of plastics injection molding. Weld line is one of the defects is formed when separated melt fronts recombine together during the mold filling stage. That is one of problems in injection molding. Weld lines in the appearance of plastics parts can deteriorate visible quality. And most importantly, the local mechanical strength in the weld line area can be significantly weaker. It could be one of the most problems for structural applications. In this study, the mold available two-shot-molding of same polymers have been designed, and a series of experiment about tensile strength in weld line area has been conducted using Taguchi's design of experiment to optimize injection molding conditions decreasing of weld strength and find out a factors affected weld strength in two-shot- molding.

• 한국자동차공학회논문집
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• 제22권3호
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• pp.171-178
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• 2014

From now on, in order to meet more stringer diesel emission standard, diesel vehicle should be equipped with emission after-treatment devices as NOx reduction catalyst and particulate filters. Urea-SCR is being developed as the most efficient method of reducing NOx emissions in the after-treatment devices of diesel engines, and recent studies have begun to mount the urea-SCR device for diesel passenger cars and light duty vehicles. That is because their operational characteristics are quite different from heavy duty vehicles, urea solution injection should be changed with other conditions. Therefore, the number and diameter of the nozzle, injection directions, mounting positions in front of the catalytic converter are important design factors. In this study, major design parameters concerning urea solution injection in front of SCR are optimized by using a CFD analysis and Taguchi method. The computational prediction of internal flow and spray characteristics in front of SCR was carried out by using STAR-CCM+7.06 code that used to evaluate $NH_3$ uniformity index($NH_3$ UI). The design parameters are optimized by using the $L_{16}$ orthogonal array and small-the-better characteristics of the Taguchi method. As a result, the optimal values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance(ANOVA). The compared maximize $NH_3$ UI and activation time($NH_3$ UI 0.82) are numerically confirmed that the optimal model provides better conversion efficiency of $NH_3$. In addition, we propose a method to minimize wall-wetting around the urea injector in order to prevent injector blocks caused by solid urea loading. Consequently, the thickness reduction of fluid film in front of mixer is numerically confirmed through the mounting mixer and correcting injection direction by using the trial and error method.

• 공학교육연구
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• 제11권1호
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• pp.64-75
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• 2008

신제품의 개발 및 제품실현화 과정은 창의적 문제해결과정을 통한 아이디어를 창출하고 피드백과 순환적인 과정을 통해서 이를 발전시키고 보완해 나가는 과정이다. 이러한 제품실현화 과정의 초기 단계인 개념설계와 제품개발의 단계가 절약가능한 비용요소의 대부분을 차지하며 이 단계의 최적 설계를 위한 방안으로 다구치가 제안한 강건설계 방법이 효과적이다. 품질은 검사를 통해서가 아니고 공학적 접근을 통해 향상될 수 있다. 강건설계는 제품의 연구개발 단계에 있어서 행해지는 공학적 방법론으로서 제품의 품질에 영향을 미치는 변화자체를 제거하지는 않고 변화에 의한 효과를 최소화함으로써 품질을 향상시키고 최적 디자인 파라미터를 얻고자 하는 것이다. 본 연구의 목적은 강건설계 방법을 이용하여 제품개발단계에서 효과적인 설계 파라미터를 탐색하는 방법을 소개하고, 이를 공학교육의 창의성 개발과 관련하여 적용해 보는 사례를 소개하고자 하는 것이다. 주된 연구내용은 창의적 문제해결과정과 강건설계의 파라미터 선정 과정을 제시하고, 강건설계 방법을 창의성 교육에 활용하는 과정 및 이에 따른 실습내용이다. 강건설계의 실습을 위해서 투석기를 이용하였고, 실험한 투석기와 유사한 기능을 수행 할 수 있는 장비를 창의적 접근방법으로 디자인 하도록 하였다. 또한 레퍼런스 모델을 제시하여 아이디어를 비교평가 하게 함으로써 창의적 문제해결의 반복 순환적 과정을 체험하게 하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.57-61
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• 2009

In recently industry, with the miniaturization and high-precision of machine part, the development of mold manufacturing technology for mass production is accompanied by the development of new industrial field such as IT, NT and BT. The metal injection molding(MIM) process combines the well-known thermoplastic injection and powder metallurgy technologies to manufacture small parts for IT, NT, BT industrial. In this study, the bar type MIM mold with a 800um thickness is made for influence of feedstock material and injection parameter through an experiment.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.139-142
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• 2005

The Digital Meister is an advisory system to help the designer using the knowledge obtained from design and analysis data. In this paper, Taguchi method was applied to analyze the design parameters of automotive engine pulley. As a finite element method (FEM), ALGOR Multi-physics was used for analyzing the static analysis. As a result, two bending positions and material thickness were highly related to the maximum stress. These correlations between design parameters and analysis result will be used for supporting the design process of Digital Meister.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 A
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• pp.183-186
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• 2003

In this paper, we proposed fuzzy adaptive resonance theory(ART) combined with principle component analysis(PCA) to recognize and classify indoor environmental gases. In experiment Taguchi gas sensors(TGS) are used to detect VOCs. Using thermal modulation of operating temperature of two sensors, we extract patterns of gases from the voltage across the load resistance. We use the PCA algorithm to reduce dimension so it needs less memory and shortens calculation time. Simulation is accomplished to two directions for fuzzy ART with and without PCA.

• 한국고분자학회:학술대회논문집
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• 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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• pp.266-266
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• 2006

The cell spheroid (multicellular mass) is enhanced cell functions because of the cell-cell interaction compared with the individual cell. The objective of this study is synthesis, characterization and evaluation of novel crosslinkers to form spheroid in a short time. Our approach to bridge cells is based on the crosslinking of the cell membrane via the hydrophobic interaction. The crosslinker was prepared by the reaction between ethylenediamine and poly(ethylene glycol) (PEG) derivative with oleyl group as hydrophobic group at the terminal group. The product was characterized with gel permeation chromatography (GPC) and FT-IR. Furthermore, cell culture experiment was also performed to confirm spheroid formation. The function of prepared spheroids was evaluated.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.42-45
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• 2003

The purpose of this study is the development or the extensive Rapid Prototyping Technique. which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with. the various specimens for tensile were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet metals lmm and 1.5mm thickness which is composed of the same ingredient. The tensile specimen were manufactured by changing the process variables, Such as electric current, pressure and resistance welding time for the Rapid Prototyping with metal sheet. And then by using the Taguchi method. The interrelation between the specimen and mechanical properties were determined and the system for the optimum process variable organized.

• 품질경영학회지
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• 제48권3호
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• pp.463-479
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• 2020

Purpose: The purpose of this study is to evaluate the performance of heating equipments by implementing the extreme environment in which ships navigating the ice zone are exposed and to study and apply the experimental method to infer the optimized design for each factors. Methods: It is required to verify by analysis and experiment how the environment with low temperature and wind speed implemented through the test facility affects the heating walk-way and The optimum design of the heating walk-way in that extreme environment is derived using the Taguchi technique. Results: The results of this study are as follows; It was found the effect on the condition of each factor and derive optimized conditions that satisfy the performance condition of the heating walk-way in extreme use environment. Conclusion: Ships operating in Polar waters require reliable and durable facilities for all environments during sailing.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 춘계학술대회논문집
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• pp.195-199
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• 2004

Recently, optical disc drives are required to have high density and capacity in according with development of high definition images and rapid increase of various informations. Consequently, the numerical aperture becomes larger, the wavelength of laser is coming to be short. However, it deteriorates rolling mode effect on an optical pickup actuator. Therefore, this paper proposes new design and optimization of tracking coils for reducing it. First, we verify that discord between the center of force and the center of mass by restrictions of design condition is an important factor of rolling mode effect. Then, in order to reduce it, we propose new design parameters of tracking coils. Finally, we reduce rolling mode effect through optimization of tracking coils using Taguchi method and response surface method.