• Title/Summary/Keyword: Taguchi's method

Search Result 338, Processing Time 0.021 seconds

Optimization of Laser Photolithography Micromachining Technique based on Taguchi Method (다구찌 방법을 이용한 레이저 포토리소그라피 미세패턴가공 기술의 최적화)

  • Baek, Nam-Kook;Kim, Dae-Eun
    • Proceedings of the KSME Conference
    • /
    • 2001.11a
    • /
    • pp.871-875
    • /
    • 2001
  • Laser photolithography technique is useful for fabricating micro-patterns of silicon wafers. In this work, the laser photolithography micromachining technique is optimized based on Taguchi method. Sensitivity analysis was performed using laser scanning speed and laser power level as the parameters. The results show that for the photoresist used in this work, a laser scan speed of $70{\mu}m/s$ at 50mW laser power gives the best result.

  • PDF

A Study on Shape Optimization for Seal Groove of Disc Caliper using Finite Element Method and Taguchi's Method (유한요소해석과 다구찌 방법에 의한 디스크 캘리퍼 씰 홈의 형상 최적화에 관한 연구)

  • Kim, Jin-Han;Kim, Soo-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.1
    • /
    • pp.88-94
    • /
    • 2006
  • A typical disk brake system consists of caliper housing, piston, seal and two pads etc. The configuration of seal groove, dimension of piston and seal, and seal material properties are important ones for brake performance, as these affect the retraction of piston. The rubber seal is designed to perform dual functions of sealing the brake oil at brake-applied and retracting the caliper piston at brake-released. In this paper, the seal stress is analyzed using Finite Element Method and experiment is conducted by Taguchi's Method. We attempt to quantify the critical design factors in the seal groove and evaluate their impact on some of brake performance factors. The investigation obtained from this study can not only enhance the seal groove design optimization, but also reduce product prototype testing and development time.

The Evaluation of the Laser Machinability for Mechanical Materials using Taguchi Experimental Method Design (다구찌 실험 계획법을 이용한 기계재료의 레이저가공성 평가)

  • Kim, Sang-Kyu;Yoon, Yeo-Myung;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.2
    • /
    • pp.73-78
    • /
    • 2012
  • Recently, the laser processing method has used as micro-machining technologies in industries of aerospace, electronics and automotive. The laser processing newly focused could be alternative to existing machining method. However, there are few practical results of research about the proper setting of the laser machining conditions and the laser machining characteristics for mechanical materials. The purposes of this study was to choose optimum machining conditions and to estimate the laser machining characteristics using taguchi experimental method for various mechanical materials that is S45C, Stainless steel, Aluminum, Copper, Titanium and Tungsten carbide. From obtained results, it was confirmed that optimum machining conditions could be found and laser machinability depends on thermal conductivity and hardness of workpiece.

Optimal Design of the Front Upright of Formula Race Car Using Taguchi's Orthogonal Array (다구찌 직교배열법을 이용한 포뮬러 레이스카 전륜 업라이트의 최적설계)

  • Jang, Woon Geun
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.1
    • /
    • pp.112-118
    • /
    • 2013
  • Formula race car is generally recognized as a vehicle which is optimally designed for on-road race track with the regulations of race host bodies. Especially, the uprights of suspension system decisively have effects on the performance of cornering and stability of race car's driving performance, which are very important factors in the design of race car. This paper is a study of optimal upright design of F1800 grade formula race car which are normally used in professional race circuit in Korea. To design optimally the front upright of F1800 formula race car, Taguchi's orthogonal array, which is known for more useful method than full factorial design experimental method in cost and time, is used with CAE method such as FEM analysis. And the result of this paper shows that Taguchi's orthogonal array employed for this optimal design is very useful for designing the front upright of race car by minimizing its weight as well as keeping its safety factor as enough as designer wants in the view of quality, cost and delivery at the early design step.

Robust design on the arrangement of a sail and control planes for improvement of underwater Vehicle's maneuverability

  • Wu, Sheng-Ju;Lin, Chun-Cheng;Liu, Tsung-Lung;Su, I-Hsuan
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.12 no.1
    • /
    • pp.617-635
    • /
    • 2020
  • The purpose of this study is to discuss how to improve the maneuverability of lifting and diving for underwater vehicle's vertical motion. Therefore, to solve these problems, applied the 3-D numerical simulation, Taguchi's Design of Experiment (DOE), and intelligent parameter design methods, etc. We planned four steps as follows: firstly, we applied the 2-D flow simulation with NACA series, and then through the Taguchi's dynamic method to analyze the sensitivity (β). Secondly, take the data of pitching torque and total resistance from the Taguchi orthogonal array (L9), the ignal-to-noise ratio (SNR), and analysis each factorial contribution by ANOVA. Thirdly, used Radial Basis Function Network (RBFN) method to train the non-linear meta-modeling and found out the best factorial combination by Particle Swarm Optimization (PSO) and Weighted Percentage Reduction of Quality Loss (WPRQL). Finally, the application of the above methods gives the global optimum for multi-quality characteristics and the robust design configuration, including L/D is 9.4:1, the foreplane on the hull (Bow-2), and position of the sail is 0.25 Ls from the bow. The result shows that the total quality is improved by 86.03% in comparison with the original design.

Discussion of the Taguchi's Accumulation Analysis (다구찌 누적법의 특징과 활용)

  • Lee, Woo-Sun;Song, Il-Seong
    • Journal of Applied Reliability
    • /
    • v.3 no.1
    • /
    • pp.59-72
    • /
    • 2003
  • The Accumulation Analysis is a main method of Taguchi's data analysis strategy. However, Many statistician(specially Hamada, Wu and Nair etc.,) pointed that this method is too much complicated while not being useful. In this article, We demonstrate the method of this Accumulation Analysis by examples and introduce the argument points and the alternative solutions discussed among many statisticians.

  • PDF

Using Taguchi design of experiments for the optimization of electrospun thermoplastic polyurethane scaffolds

  • Nezadi, Maryam;Keshvari, Hamid;Yousefzadeh, Maryam
    • Advances in nano research
    • /
    • v.10 no.1
    • /
    • pp.59-69
    • /
    • 2021
  • Electrospinning is a cost-effective and versatile method for producing submicron fibers. Although this method is relatively simple, at the theoretical level the interactions between process parameters and their influence on the fiber morphology are not yet fully understood. In this paper, the aim was finding optimal electrospinning parameters in order to obtain the smallest fiber diameter by using Taguchi's methodology. The nanofibers produced by electrospinning a solution of Thermoplastic Polyurethane (TPU) in Dimethylformamide (DMF). Polymer concentration and process parameters were considered as the effective factors. Taguchi's L9 orthogonal design (4 parameters, 3 levels) was applied to the experiential design. Optimal electrospinning conditions were determined using the signal-to-noise (S/N) ratio with Minitab 17 software. The morphology of the nanofibers was studied by a Scanning Electron Microscope (SEM). Thereafter, a tensile tester machine was used to assess mechanical properties of nanofibrous scaffolds. The analysis of DoE experiments showed that TPU concentration was the most significant parameter. An optimum combination to reach smallest diameters was yielded at 12 wt% polymer concentration, 16 kV of the supply voltage, 0.1 ml/h feed rate and 15 cm tip-to-distance. An empirical model was extracted and verified using confirmation test. The average diameter of nanofibers at the optimum conditions was in the range of 242.10 to 257.92 nm at a confidence level 95% which was in close agreement with the predicted value by the Taguchi technique. Also, the mechanical properties increased with decreasing fibers diameter. This study demonstrated Taguchi method was successfully applied to the optimization of electrospinning conditions for TPU nanofibers and the presented scaffold can mimic the structure of Extracellular Matrix (ECM).

Robust Rear Center-Hinge Bracket Optimization Based on Taguchi Method (다구찌 방법을 활용한 Rear Center-Hinge Bracket 강건 설계)

  • Jung, Sebin;Kim, Minho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.22 no.3
    • /
    • pp.203-209
    • /
    • 2014
  • The rear center-hinge bracket is designed for supporting and folding the rear-seat backrest. This bracket needs to be strong enough to be able to rigidly hold the rear-seat backrest and to withstand luggage loads from the car trunk that are generated when a vehicle is driving on the roads. Particularly, current accident studies report that many serious occupant injuries occurred when the rear-seat back easily folded inward toward the car interior, driven by the luggage loads in the trunk. Given this fact, the robust design of the rear center-hinge bracket that mainly supports the rear backrest has become more important for providing customer safety and preventing high warranty and durability problems. However, none of the studies have emphasized its significant role and considered its robust optimization. Therefore, this paper presents how the hinge-bracket design is optimized based on an application of the finite-element method coupled with the parameter design using Taguchi's design experiment. Finally, Taguchi method's application optimizes a robust center-hinge bracket that shows more rigid performance although it has lighter weight and thinner thickness.

Simultaneous Optimization of Multiple Quality Characteristics in Laser Beam Cutting Using Taguchi Method

  • Dubey, Avanish Kumar;Yadava, Vinod
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.8 no.4
    • /
    • pp.10-15
    • /
    • 2007
  • Taguchi methods have been used for a long time to improve the product quality and process performance of a manufacturing system, Few researchers have applied this methodology in laser beam cutting (LBC) of sheet metals and found the considerable improvement in cut qualities. In all experimental investigations of LBC so far, the objective was to optimize the single quality characteristic at a time. In this paper the simultaneous optimization of multiple quality characteristics such as Kerf width and material removal rate (MRR) during pulsed Nd:YAG LBC of thin sheet of magnetic material (high Silicon-steel) has been presented using Taguchi's quality loss function. The results show the considerable improvement in multiple S/N ratio as compared to initial cutting condition. Also, the comparison of results from single and multi-objective optimization have been presented and it was found that the loss in quality is always possible shifting from single quality to multiple quality optimization.

Analysis of a Vehicle Performance Using Taguchi Method: How does a Torque Converter Affect the Vehicle Performance\ulcorner (다구찌 방법을 이용한 토크 컨버터의 차량 연비 및 가속성능에 미치는 영향 분석)

  • Lee, Chin-Woo;Lim, Won-Sik;Park, Yeong-Il;Lee, Jang-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.6
    • /
    • pp.1085-1091
    • /
    • 2002
  • General vehicle is evaluated by its acceleration, fuel economy, NVH (Noise, Vibration and Harshness) and subjective (such as launching feel) performance. The first step to enhance its performance is to know how much each component affects on the vehicle performance. It is very important to know what is the key factor of the component among many specifications. Hydraulic torque converter can be expressed by means of its performance curve (torque ratio and capacity factor). In this paper, the key factor of torque converter, which affect vehicle performance, are explored by using Taguchi method. Moreover, general sensitivity analysis method is compared with Taguchi's experiment.