• 제목/요약/키워드: Table Liner

검색결과 9건 처리시간 0.023초

시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사 (An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill)

  • 백석흠;이경영;조석수;장득열;주원식
    • 대한기계학회논문집A
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    • 제31권12호
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

피로하중을 받는 테이블 라이너의 파손응력예측에 관한 연구 (A Study on the Prediction of Failure Stress for Table Liner under Fatigue Load)

  • 이동우;주원식
    • 한국정밀공학회지
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    • 제21권8호
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    • pp.97-105
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구 (A Study on on Failure Analysis of Table Liner for Roller Mill)

  • 이동우;홍순혁;이경영;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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구멍뚫기법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 안전성 평가에 관한 연구 (A Study on the Safety Estimation of Table Liner for Vertical Roller Mill Using HDM)

  • 이동우;홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제28권8호
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    • pp.1221-1228
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

균질화법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 위상최적설계에 관한 연구 (A Study on Topology Optimization of Table Liner for Vertical Roller Mill using Homogenization Method)

  • 이동우;홍순혁;조석수;이선봉;주원식
    • 한국정밀공학회지
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    • 제20권6호
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    • pp.113-122
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    • 2003
  • Topology optimization is begun with layout optimization that is attributed to Rozvany and Prager of the 1960's. They claimed that structure was transformed into truss connecting all the nodes of finite element and optimized by control of its sectional modulus. But, this method is partial topology optimization. General layout optimal design appliable to continum structure was proposed by Bendsoe and Kikuchi in 1988. Topology optimization expresses material stiffness of structure into function of arbitrary variable. If this variable is 1, material exists but if this variable is 0, material doesn't exist. Therefore, topology optimization searches the distribution function of material stiffness for structure. There are a few researchs for simple engineering problem such as topology optimization of square plane structure or truss structure. So, This study applied to topology optimization of table liner for vertical roller mill that is the largest scale in the world. After table liner decreased by 20% of original weight, the structure analysis for first optimized model was performed.

한국인 청소년 신장과 체중의 시대적 변천에 따른 통계학적 추정치에 관한 연구 (Statistical Estimate and Prediction Values with Reference to Chronological Change of Body Height and Weight in Korean Youth)

  • 강동석;성웅현;윤태영;최중명;박순영
    • 보건교육건강증진학회지
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    • 제13권2호
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    • pp.130-166
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    • 1996
  • As compared with body height and body weight by ages and sexes, by means of the data reported under other researchers from 1967 to 1994 for 33 years, this study obtained the estimate value of body height and body weight by ages and sexes for the same period, and figured out prediction value of body height and body weight in the ages of between 6 and 14 from 1995 to 2000. These surveys and measurements took for one year from October 1st 1994 to September 30th. As shown in the 〈Table 1〉, in order to calculate the establishment, estimate value and prediction value of the chronological regression model of body height and body weight, by well-grounded 17 representative research papers, this research statistically tested propriety of liner regression model by the residual analysis in advance of being reconciled to simple liner regression model by the autonomous variable-year and the subordinate variable-body weight and measured prediction value, theoretical value from 1962 to 1994 by means of 2nd or 3rd polynomial regression model, with this redult did prediction value from 1995 to 2000. 1. Chronological Change of Body Height and Body Weight The analysis result from regression model of the chronological body height and body weight for the aged 6 - 16 in both sexes ranging from 1962 to 1994, corned from the 〈Table 2-20〉. On the one hand, the measurement value of respective researchers had a bit changes by ages with age growing, but the other hand, theoretical value, prediction value showed the regular increase by the stages and all values indicated a straight line on growth and development with age growing. That is, in case of the aged 6, males had 109.93cm in 1962 and females 108.93cm, but we found the increase that males had 1I8.0cm, females 1I3.9cm. In theoretical value, prediction value, males showed the increase from 109.88cm to 1I7.89cm and females from 109.27cm to 1I5.64cm respectively. There was the same inclination toward all ages. 2. Comparision to Measurement Value and Prediction Value of Body Height and Body Weight in 1994 As shown in the 〈Table 21〉, in case of body height, measurement value and prediction value of body height and body weight by ages and sexes almost showed the similiar inclination and poor grade, in case of body weight, prediction value in males had a bit low value by all ages, and prediction value in females had a high value in adolescence, to the contrary, a low value in adult. 3. Prediction Value of Body Height and Body Weight from 1995 to 2000 This research showed that body height and body weight remarkably increased in adolescence but slowly in adult. This study represented that Korean physique was on the increase and must be measured continually hereafter.

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토목섬유의 동적 경계면 마찰특성 평가 (Estimation of Dynamic Interface Friction Properties of Geosynthetics)

  • 김동진;서민우;박준범;박인준
    • 한국지반공학회논문집
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    • 제19권4호
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    • pp.265-275
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    • 2003
  • 본 연구에서는 매립지에서 사용되고 있는 토목섬유 (지오멤브레인, 지오텍스타일, 토목섬유 점토 차수재) 사이의 동적 접촉 마찰 특성을 평가하기 위해서 진동대 실험을 실시하였다. 동적 하중하에서 진동대와 하부에 토목섬유가 부착된 상자의 가속도, 이들 사이의 상대적 변위를 측정하였으며, 연직응력, 진동 주파수, 건조/수침 상태가 접촉면의 동적 거동 특성에 미치는 영향도 알아보았다. 실험 결과를 통해 동적하중이 감쇠없이 토목섬유 사이를 통과하는 한계 가속도가 존재함을 확인하였으며, 이를 이용하여 토목섬유 사이의 동적 접촉 마찰각을 산정할 수 있었다. 접촉면에서의 상대 변위는 접촉면의 형태와 건조/수침 상태에 따라 다르게 측정되었다. 각 토목섬유 접촉면에 대한 최대 상대변위는 무차원으로 정규화시켜, 가속도와 최대 미끄러짐 사이의 관계식을 구하였다. 이 식을 이용하면 주어진 가속도와 주파수에서, 토목섬유 사이를 따라 발생되는 최대 미끄러짐의 크기를 예측할 수 있다.

침투력을 고려한 터널의 내공변위 제어 미케니즘 (Convergence-confinement method of a tunnel with the consideration of seepage forces)

  • 이인모;유승열;남석우;신영진
    • 한국터널지하공간학회 논문집
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    • 제7권3호
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    • pp.187-195
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    • 2005
  • 지하수위 하에서 터널을 굴착하게 되면, 지하수 흐름은 터널내로 발생하면서 터널 단면에 침투력이 작용하게 된다. 본 연구에서는 지하수 흐름을 고려한 숏크리트 라이닝 거동을 지반 및 숏크리트 라이닝 상호간의 투수계수의 비율에 따라 검토하였다. 숏크리트 응력 및 변위 관계는 3차원 유한요소 연계해석을 수행하여 산정하였다. 지하수 흐름 자체는 아칭효과가 발휘되지 않기 때문에, 터널의 응력이 평형상태에 도달한 후에도 침투력은 계속적으로 숏크리트 라이닝에 작용하여 심각한 영향을 준다. 지반 및 숏크리트 라이닝 상호간의 인터페이스 특성 및 터널의 단변형상 그리고 라이닝의 두께를 포함한 숏크리트 거동의 영향 인자에 대해 매개변수분석을 실시하였다. 또한 NATM 터널에서의 침투력을 고려한 내공변위 제어법을 제안하였다. 해석결과를 보면, 숏크리트의 투수성이 낮아질수록 잔류수압에 따른 유효응력의 감소로 인해 내공변위는 감소하고 내압은 커지는 것을 알 수 있었다. 띠라서 차수성이 강한 강섬유보강 숏크리트가 해저/하저 터널의 지보재로서 더욱 유리하다는 결론을 얻었다.

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Hybrid Fuzzy Learning Controller for an Unstable Nonlinear System

  • Chung, Byeong-Mook;Lee, Jae-Won;Joo, Hae-Ho;Lim, Yoon-Kyu
    • International Journal of Precision Engineering and Manufacturing
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    • 제1권1호
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    • pp.79-83
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    • 2000
  • Although it is well known that fuzzy learning controller is powerful for nonlinear systems, it is very difficult to apply a learning method if they are unstable. An unstable system diverges for impulse input. This divergence makes it difficult to learn the rules unless we can find the initial rules to make the system table prior to learning. Therefore, we introduced LQR(Linear Quadratic Regulator) technique to stabilize the system. It is a state feedback control to move unstable poles of a linear system to stable ones. But, if the system is nonlinear or complicated to get a liner model, we cannot expect good results with only LQR. In this paper, we propose that the LQR law is derived from a roughly approximated linear model, and next the fuzzy controller is tuned by the adaptive on-line learning with the real nonlinear plant. This hybrid controller of LQR and fuzzy learning was superior to the LQR of a linearized model in unstable nonlinear systems.

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