• Title/Summary/Keyword: Table Liner

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An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill (시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사)

  • Baek, Seok-Heum;Lee, Kyung-Young;Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

A Study on the Prediction of Failure Stress for Table Liner under Fatigue Load (피로하중을 받는 테이블 라이너의 파손응력예측에 관한 연구)

  • 이동우;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.97-105
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

A Study on on Failure Analysis of Table Liner for Roller Mill (롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구)

  • Lee, Dong-Woo;Hong, Soon-Hyeok;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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A Study on the Safety Estimation of Table Liner for Vertical Roller Mill Using HDM (구멍뚫기법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 안전성 평가에 관한 연구)

  • Lee Dong Woo;Hong Soon Hyeok;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1221-1228
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

A Study on Topology Optimization of Table Liner for Vertical Roller Mill using Homogenization Method (균질화법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 위상최적설계에 관한 연구)

  • 이동우;홍순혁;조석수;이선봉;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.113-122
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    • 2003
  • Topology optimization is begun with layout optimization that is attributed to Rozvany and Prager of the 1960's. They claimed that structure was transformed into truss connecting all the nodes of finite element and optimized by control of its sectional modulus. But, this method is partial topology optimization. General layout optimal design appliable to continum structure was proposed by Bendsoe and Kikuchi in 1988. Topology optimization expresses material stiffness of structure into function of arbitrary variable. If this variable is 1, material exists but if this variable is 0, material doesn't exist. Therefore, topology optimization searches the distribution function of material stiffness for structure. There are a few researchs for simple engineering problem such as topology optimization of square plane structure or truss structure. So, This study applied to topology optimization of table liner for vertical roller mill that is the largest scale in the world. After table liner decreased by 20% of original weight, the structure analysis for first optimized model was performed.

Statistical Estimate and Prediction Values with Reference to Chronological Change of Body Height and Weight in Korean Youth (한국인 청소년 신장과 체중의 시대적 변천에 따른 통계학적 추정치에 관한 연구)

  • 강동석;성웅현;윤태영;최중명;박순영
    • Korean Journal of Health Education and Promotion
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    • v.13 no.2
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    • pp.130-166
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    • 1996
  • As compared with body height and body weight by ages and sexes, by means of the data reported under other researchers from 1967 to 1994 for 33 years, this study obtained the estimate value of body height and body weight by ages and sexes for the same period, and figured out prediction value of body height and body weight in the ages of between 6 and 14 from 1995 to 2000. These surveys and measurements took for one year from October 1st 1994 to September 30th. As shown in the 〈Table 1〉, in order to calculate the establishment, estimate value and prediction value of the chronological regression model of body height and body weight, by well-grounded 17 representative research papers, this research statistically tested propriety of liner regression model by the residual analysis in advance of being reconciled to simple liner regression model by the autonomous variable-year and the subordinate variable-body weight and measured prediction value, theoretical value from 1962 to 1994 by means of 2nd or 3rd polynomial regression model, with this redult did prediction value from 1995 to 2000. 1. Chronological Change of Body Height and Body Weight The analysis result from regression model of the chronological body height and body weight for the aged 6 - 16 in both sexes ranging from 1962 to 1994, corned from the 〈Table 2-20〉. On the one hand, the measurement value of respective researchers had a bit changes by ages with age growing, but the other hand, theoretical value, prediction value showed the regular increase by the stages and all values indicated a straight line on growth and development with age growing. That is, in case of the aged 6, males had 109.93cm in 1962 and females 108.93cm, but we found the increase that males had 1I8.0cm, females 1I3.9cm. In theoretical value, prediction value, males showed the increase from 109.88cm to 1I7.89cm and females from 109.27cm to 1I5.64cm respectively. There was the same inclination toward all ages. 2. Comparision to Measurement Value and Prediction Value of Body Height and Body Weight in 1994 As shown in the 〈Table 21〉, in case of body height, measurement value and prediction value of body height and body weight by ages and sexes almost showed the similiar inclination and poor grade, in case of body weight, prediction value in males had a bit low value by all ages, and prediction value in females had a high value in adolescence, to the contrary, a low value in adult. 3. Prediction Value of Body Height and Body Weight from 1995 to 2000 This research showed that body height and body weight remarkably increased in adolescence but slowly in adult. This study represented that Korean physique was on the increase and must be measured continually hereafter.

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Estimation of Dynamic Interface Friction Properties of Geosynthetics (토목섬유의 동적 경계면 마찰특성 평가)

  • 김동진;서민우;박준범;박인준
    • Journal of the Korean Geotechnical Society
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    • v.19 no.4
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    • pp.265-275
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    • 2003
  • In this study, shaking table tests were conducted to estimate dynamic interface properties between geosynthetics such as geomembrane, geotextile and geosynthetic clay liner. Accelerations of both shaking table and upper box, and relative displacements between geosynthetics under dynamic loading were measured. Also, the influence of normal stress, frequency of excitation and dry/wet conditions were investigated through the analyses of test results. from the test results, it was found that there is a limited acceleration below which dynamic farce can be transmitted between geosynthetics without the loss of horizontal acceleration. Dynamic interface friction angle between geosynthetics could be calculated through the limited acceleration. Relative displacements induced along geosynthetic interfaces under dynamic loading were not consistent depending on the type of interface and test conditions. The maximum slip displacements between geosynthetics are normalized and normalized slip equations were developed for each interface. By using the normalized slip equation, maximum slip displacements for the geosynthetic interface could be predicted for the given base acceleration and frequency of excitation.

Convergence-confinement method of a tunnel with the consideration of seepage forces (침투력을 고려한 터널의 내공변위 제어 미케니즘)

  • Lee, In-Mo;Yoo, Seung-Youl;Nam, Seok-Woo;Shin, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.7 no.3
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    • pp.187-195
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    • 2005
  • When a tunnel is excavated below groundwater table, the groundwater flow occurs towards the tunnel resulting in the seepage pressure. In this paper, the effect of groundwater flows on the behavior of shotcrete lining installed between ground-liner interfaces was studied considering permeability ratio between the ground and the shotcrete into account. Three-dimensional coupled finite element analysis was performed for this assessment. Seepage forces will seriously affect the shotcrete behavior since arching phenomena do not occur in seepage forces. A parametric study was conducted on the various tunnelling situations including interfacial properties between ground and shotcrete lining, the shape of tunnel cross-section and the thickness of liner, etc. Moreover, the convergence-confinement method (CCM) of a NATM tunnel considering seepage forces was proposed. The result showed that the more water tight is the shotcrete, the smaller is the convergence and the larger is the internal pressure. Therefore, the watertight fiber-reinforced shotcrete is found to be even more advantageous when used in under water tunnel.

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Hybrid Fuzzy Learning Controller for an Unstable Nonlinear System

  • Chung, Byeong-Mook;Lee, Jae-Won;Joo, Hae-Ho;Lim, Yoon-Kyu
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.79-83
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    • 2000
  • Although it is well known that fuzzy learning controller is powerful for nonlinear systems, it is very difficult to apply a learning method if they are unstable. An unstable system diverges for impulse input. This divergence makes it difficult to learn the rules unless we can find the initial rules to make the system table prior to learning. Therefore, we introduced LQR(Linear Quadratic Regulator) technique to stabilize the system. It is a state feedback control to move unstable poles of a linear system to stable ones. But, if the system is nonlinear or complicated to get a liner model, we cannot expect good results with only LQR. In this paper, we propose that the LQR law is derived from a roughly approximated linear model, and next the fuzzy controller is tuned by the adaptive on-line learning with the real nonlinear plant. This hybrid controller of LQR and fuzzy learning was superior to the LQR of a linearized model in unstable nonlinear systems.

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