• 한국강구조학회 논문집
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• 제11권3호통권40호
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• pp.319-327
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• 1999

본 연구는 필렛용접 이음으로 된 종리브 십자 시험체를 대상으로 용접토우의 후처리에 의한 피로강도 향상의 메커니즘을 밝히고, 적절한 후처리법을 제안하고자 한다. 인장피로시험 결과, 용접 그대로의 시험체 보다는 후처리된 시험체들에서 피로강도 향상이 보였다. 특히, 피로균열 발생수명 $N_c$는 해머피닝(Hammer-Peening)후 그라인더 처리를 한 시험체에서, 그리고 피로균열 진전수명 $N_p$는 해머피닝 시험체 들에서 각각 증가현상을 보였다. 여기서, $N_c$는 용접토우의 기하학적 형상, 즉 응력집중의 완화때문에, 또한 $N_p$는 해머피닝에 의해 표면에 도입된 큰 압축잔류응력이 피로균열의 진전을 억제하고 있기 때문이라고 생각된다.

• Journal of Welding and Joining
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• 제14권1호
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• pp.99-106
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• 1996

Development of an automatic TIG welding system incorporating a vision sensor and torch control mechanism leads to an improved welding quality and greater production efficiency. The automatic welding system should be greatly restricted in its size and weight for the LNG(Liquefied Natural Gas) storage tank and also provide a unique torch rotating mechanism which keeps the torch tip in the constant position while the angle is changed continuously to maintain the welding torch substantially perpendicular to the weld line. The developed system is driven by two translation axes X, Z and one rotational axis. A moving line window method is adopted to the image recognition of the corrugated membranes with specular reflection. This method decides original laser stripe patterns in image which is affected by multi-reflection. A self-teaching algorithm, which guides the automatic welding machine with the information provided by the CCD camera without any previous learning of a reference trajectory, was developed for tracking the corrugated membrane of the LNG tank along the weld line.

• 한국공작기계학회논문집
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• 제15권5호
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• pp.104-113
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• 2006

The main objective of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out an SWS 490A high strength steel for electric shield metal arc welding, SMAW; $CO_2$ gas metal arc welding, GMAW($CO_2$); and gas tungsten arc welding, GTAW/TIG. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. For instance, Gutenberg-Richter magnitude-frequency relationship (G-R MFR) offers useful b-value in data analysis. Namely event identification, source location gives the X- and Y-coordinates of the AE source. And K-means clustering analysis by Euclidean distance confirmed that was powerful to source location. Generally, strength of welded metal zone was stronger than strength of base metal. As the result, confirmed certainly that fracture is produced in HAZ instead of welded metal zone from source location.

• Journal of Welding and Joining
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• 제26권4호
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• pp.73-78
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• 2008

In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

• 전력전자학회:학술대회논문집
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• 전력전자학회 1997년도 전력전자학술대회 논문집
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• pp.45-48
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• 1997

The low frequency pulsed MIG welding process of new current waveform control to switch over unit pulse conditions (pulse current, pulse duration) in the fixed cycle was developed and its effect were investigated for aluminium and its alloy. By using this new welding process, the bead appearance having clear ripple pattern, such as TIG welding bead can be obtained and the gap tolerance of lap and butt welding joint can be expanded.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1994년도 하계학술대회 논문집 A
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• pp.519-521
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• 1994

In this paper, the welding machine with high-frequency inverter is described, which can save energy more than conventional ones with low efficiency. Although for part of welding machine of special type such as MIG, TIG, products were developed by inverter, but it is poor that applied to ordinary ac arc welding machine. Difference between conventional AC arc welding machine and the proposed welding machine is investigated econimically and constructionally. Untill now, kinds of welding machine and its characteristics were also described. The comparison of the proposed welding machine and the conventional is presented in the way of output control.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2008년도 하계학술대회 논문집
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• pp.624-627
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• 2008

It is generally used the boost converter for the welding machine using fuel cell. But this type generates the duplicate loss between boost converter and inverter. As a result, the whole efficiency is lower than conventional inverter arc welder and the cost is expensive due to additional switching device. Therefore, we proposed the inverter rectification type DC-DC converter with boost converter function in fuel cell based TIG welder. The performance of the proposed technique is evaluated on a 1.2kW fuel cell stack based experimental prototype circuit.

• Journal of Welding and Joining
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• 제10권1호
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• pp.20-34
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• 1992

Characteristics of two correcting methods, a new Autogeneous GTAW heating (TIG) method and the conventional GMAW bead-on plate welding(MIG) method, for distorted aluminum fabrication structures were studied. As a result of microscopic study of Autogeneous GTAW heating and GMAW bead-on plate welding areas, porosities in weld metal and surface cracks in local heating zone were found. Through the mechanical tests, it was verified that porosities decrease tensile strength and surface of distortion, angular displacement and transeverse shrinkage were measures and compared. In order to investigate changes of material properties in heating area and cause of defects such thermal stresses were calculated by ADINA. Through the computations of transient thermal stresses and microscopic observation of fracture surface, thermal stress was found to be the cause of crack during Autogeneous GTAW heating.

• Journal of Advanced Marine Engineering and Technology
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• 제14권1호
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• pp.83-89
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• 1990

Electrochemical methods have been proposed as non-destructive, rapid and quantitative means for determining the degree of sensitization associated with Chromium depleted zones surrounding precipitates of Cr carbide and formation of secondary phase in stainless steel. In this study, the specimen of AISI 304 stainless steel and its welded sections, which welded by TIG, MIG, $CO_2$ and ARC, were tested corrosion resistance by electrochemical methods in 0.5N HCl and 1N $H_2SO_4$ with or without 0.01N KSCN. The results were confirmed that electrochemical methods could be used as a test method of corrosion resistance evaluation for the welded AISI 304 stainless steel.

• 한국공작기계학회논문집
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• 제10권1호
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• pp.94-100
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• 2001

Distortion is a potential problem with all welded fabrication and should be caused dimensional changes and mismatch of joints during welding fabrication. Correction unacceptable weld distortion is extremely costly and in some case impossible. The aim of the present work is to verify the variation of the compressive force, tensile force and distortion during plastic deformation under Tungsten-inert-gas(TIG) welding, on type 304 stainless steel. Experimental results show that possibili-ty if measuring deformation during welding and good correlation was found between analytical and experimental result ad finite element methods have been used to model temperature analysis.