• Title/Summary/Keyword: TBM diameter

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A Study on the Excavation Damage Zone (EDZ) under TBM Advancement Based on Large Deformation Technique (Coupled Eulerian-Lagrangian) (대변형 해석기법(Coupled Eulerian-Lagrangian Technique)을 이용한 TBM 굴착손상영역 분석)

  • Lee, Seung-Yeon;Kim, Do-Hyun;Jeong, Sang-Seom
    • Journal of the Korean Geotechnical Society
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    • v.32 no.12
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    • pp.5-13
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    • 2016
  • In this study, Coupled Eulerian-Lagrangian (CEL) analysis, which is one of the large deformation analyses, was incorporated to investigate excavation damage zone (EDZ) under TBM advancement. Considering the quasi-static condition, the dynamic analysis was performed to simulate the real TBM advancement and subsequently a case study on mesh and TBM excavation rate was carried out for satisfying a balance of accuracy and economic computational time. Based on this, a series of parametric studies were performed for different rock types and tunnel diameters. From the numerical analysis results, it is found that EDZ was taken to range within 0.4D(D=tunnel diameter) for most rocks. It is also found that the EDZ tends to increase as the tunnel diameter increases.

The $Mer{\aa}ker$ TBM Project in Norway (노르웨이 메로케르 수력발전소의 TBM 굴착)

  • Park Yeonjun;Park Chulwhan
    • Tunnel and Underground Space
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    • v.15 no.1 s.54
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    • pp.22-27
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    • 2005
  • This paper presents an article explaining a TBM project overall in Norway. The paper which published in Norwegian TBM Tunnelling by Norwegian Soil and Rock Eng. Assoc. in 1998, contains most of the items considered in TBM tunnelling. New powerplants, tunnels and dams have been built at Meraker in Central Norway. A total of 44 km of tunnels with cross sections varying from $7\;m^2\;to\;32\;m^2$ have been excavated in hard rock formation. Tunnel of 10 km with the 3.5 m diameter was excavated by a HP TBM in a year. his project gives the special attention to the TBM drive and equipment selection, including planning, site organization and performance.

Analysis on Downtime element of Gripper TBM based on field data (현장 데이터 분석을 통한 Gripper TBM의 Downtime 요소 분석)

  • Park, Jinsoo;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.393-402
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    • 2021
  • The first TBM introduced in Korea was the gripper TBM, which was applied to the Gudeok Waterway Tunnel in 1985. In the initial stage of the introduction of the gripper TBM, many applications were mainly focused on waterway tunnels (Tunnel Mechanized Construction Design, 2008). Currently, the construction range of gripper TBM in Korea is widely applied to not only waterway tunnels, but also subways, railway tunnels, and TBM+NATM expansion. Overseas, gripper TBM is generally applied, and even when NATM tunnel is applied, it is applied as an exploration tunnel because of the excellent advance rate of gripper TBM and used as an evacuation tunnel after completion. Due to the fast excavation speed, the application of the gripper TBM in the rock section of weathered rock or higher can minimize the environmental and civil complaints caused by creating a large number of work areas when planning long tunnels or mountain tunnels. In this study, the work process of the general gripper TBM was analyzed by analyzing the construction cycle and the gripper TBM with a diameter of 2.6~5.0 m, which was applied the most in Korea. Downtime was investigated and analyzed.

Full-scale TBM excavation tests for rock-like materials with different uniaxial compressive strength

  • Gi-Jun Lee;Hee-Hwan Ryu;Gye-Chun Cho;Tae-Hyuk Kwon
    • Geomechanics and Engineering
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    • v.35 no.5
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    • pp.487-497
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    • 2023
  • Penetration rate (PR) and penetration depth (Pe) are crucial parameters for estimating the cost and time required in tunnel construction using tunnel boring machines (TBMs). This study focuses on investigating the impact of rock strength on PR and Pe through full-scale experiments. By conducting controlled tests on rock-like specimens, the study aims to understand the contributions of various ground parameters and machine-operating conditions to TBM excavation performance. An earth pressure balanced (EPB) TBM with a sectional diameter of 3.54 m was utilized in the experiments. The TBM excavated rocklike specimens with varying uniaxial compressive strength (UCS), while the thrust and cutterhead rotational speed were controlled. The results highlight the significance of the interplay between thrust, cutterhead speed, and rock strength (UCS) in determining Pe. In high UCS conditions exceeding 70 MPa, thrust plays a vital role in enhancing Pe as hard rock requires a greater thrust force for excavation. Conversely, in medium-to-low UCS conditions less than 50 MPa, thrust has a weak relationship with Pe, and Pe becomes directly proportional to the cutterhead rotational speed. Furthermore, a strong correlation was observed between Pe and cutterhead torque with a determination coefficient of 0.84. Based on these findings, a predictive model for Pe is proposed, incorporating thrust, TBM diameter, number of disc cutters, and UCS. This model offers a practical tool for estimating Pe in different excavation scenarios. The study presents unprecedented full-scale TBM excavation results, with well-controlled experiments, shedding light on the interplay between rock strength, TBM operational variables, and excavation performance. These insights are valuable for optimizing TBM excavation in grounds with varying strengths and operational conditions.

Analysis of Monthly Excavation Length Depending on Ground Condition and TBM Diameter (터널 보링 머신 공법 구경별 지질조건에 따른 월굴진장 분석)

  • Choi, Jae Jin;Park, Hong Tae
    • Journal of the Society of Disaster Information
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    • v.10 no.1
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    • pp.141-150
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    • 2014
  • This study analyzed monthly excavation length and amount of time occupied by the work item based on drilling reports to record the entire work process of TBM tunnel site. TBM equipment( ${\varnothing}2.6m$, ${\varnothing}3.0m$, ${\varnothing}3.5m$, ${\varnothing}3.8m$) was developed by WIRTH company in Germany. In addition, This study analyzed rising expected monthly excavation length based on the lowest loss rate of operating shifts among the field of nine. Analysis results are confident to be a useful tool when Planning and Managing TBM method construction to the primary planning steps in the field similar to geological conditions and analyzed geological conditions.

Numerical Study on Medium-Diameter EPB Shield TBM by Discrete Element Method (개별요소법을 이용한 중단면 토압식 쉴드TBM의 수치해석 연구)

  • Choi, Soon-Wook;Park, Byungkwan;Kang, Tae-Ho;Chang, Soo-Ho;Lee, Chulho
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.129-139
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    • 2018
  • The Discrete Element Method (DEM) has been widely used in granular material researches. Especially, if material has a large deformation, such as ground, it can be a useful method to analyze. In this study, to simulate ground formations, DEM was used. The main purpose of DEM analysis was to investigate the numerical model which can predict the TBM performance by simulating excavating procedure. The selected EPB TBM has a 7.73 m of diameter and six spokes. And two pre-defined excavation conditions with the different rotation speeds per minute (RPM) of the cutterhead was applied. In the modeled cutterhead, the open ratio of cutterhead was 21.31% and number of cutters (including disc cutter and cutter bit) was 219. From the results, reaction forces and resistant torques at the cutterhead face and cutting tools, were measured and compared. Additionally the muck discharge rate and accumulated muck discharge by the screw auger were evaluated.

A Study on ground behavior of shield TBM lunching area during xcavation (Shield TBM 발진부 굴착에 따른 지반거동에 관한 연구)

  • O, Tae-Sang;Kim, Bae-Sik;Sin, Han-Cheol;Kim, Sang-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.353-364
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    • 2011
  • This paper presents the ground behaviour of shield TBM lunching area during excavation. In order to perform this study, a scaled model test was carried out in the 1/45 scale for a field tunnel in practice where the tunnel had about 7.8 m diameter at Seoul Metro Line 9 construction site. The test to simulate earth pressure balance (EPB) shield TBM tunnelling at the lunching area was conducted with the developed small scaled shield TBM machine. Measurements were performed during simulation of excavation for total jacking thrust force, ground displacements and pressures. Based on the analysis of simulation results, the stability of ground was verified and evaluated. In particular, the suitable reinforcement range and methods are also suggested. In addition, these results are useful for engineers and technicians to select suitable and serviceable machine operation parameters and reduce environmental influence at all stages of tunnel construction.

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Estimation of the excavation damage zone in TBM tunnel using large deformation FE analysis

  • Kim, Dohyun;Jeong, Sangseom
    • Geomechanics and Engineering
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    • v.24 no.4
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    • pp.323-335
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    • 2021
  • This paper aims to estimate the range of the excavation damaged zone (EDZ) formation caused by the tunnel boring machine (TBM) advancement through dynamic three-dimensional large deformation finite element analysis. Large deformation analysis based on Coupled Eulerian-Lagrangian (CEL) analysis is used to accurately simulate the behavior during TBM excavation. The analysis model is verified based on numerous test results reported in the literature. The range of the formed EDZ will be suggested as a boundary under various conditions - different tunnel diameter, tunnel depth, and rock type. Moreover, evaluation of the integrity of the tunnel structure during excavation has been carried out. Based on the numerical results, the apparent boundary of the EDZ is shown to within the range of 0.7D (D: tunnel diameter) around the excavation surface. Through series of numerical computation, it is clear that for the rock of with higher rock mass rating (RMR) grade (close to 1st grade), the EDZ around the tunnel tends to increase. The size of the EDZ is found to be direct proportional to the tunnel diameter, whereas the depth of the tunnel is inversely proportional to the magnitude of the EDZ. However, the relationship between the formation of the EDZ and the stability of the tunnel was not found to be consistent. In case where the TBM excavation is carried out in hard rock or rock under high confinement (excavation under greater depth), large range of the EDZ may be formed, but less strain occurs along the excavation surface during excavation and is found to be more stable.

Applicability Analysis of Empirical Methods for the Calculation of TBM Advance Rate (국내 TBM굴진속도 산정을 위한 경험적 방법들의 적용성 분석)

  • 조만섭;우동찬;김경곤;이진무
    • Tunnel and Underground Space
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    • v.13 no.4
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    • pp.260-269
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    • 2003
  • In order to introduce to engineers the suitable calculation techniques of TBM advance rate (ad.) and ultimately promote to understand the designing process, this study was carried out. We analyzed the 17 bored data of TBM which applied to the roadway and water supply tunnels in Korea. From this analysis, it was able to how that the average utilization is 30.83% md the correlation equation of Ad and TBM´s diameter (D) is Ad(m/month) = 506.05ㆍ $e^{-0.1162}$$\times$D than the correlation coefficient ($R^2$) is 0.76. In the object of the W tunnel of Seoul-Busan highspeed railway, the Ad of TBM 5.0mø was analyzed by the variety of empirical models and upper correlation equation. Average Ad of the empirical models was calculated to be larger than one of the upper equations. But considering only the results of 3.0~5.0mø TBM in the 17 bored data, the average Ad by the models belongs to the similar range of bored data. Therefore, when the reliability and representative of parameters are decreased, a reliability test should be carried out through the comparison a variety of empirical models with the upper correlation equation.