• Title/Summary/Keyword: TBM 굴진

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A Study on Efficiency Improvement through Productivity Analysis Based on TBM Operation Data (TBM공법 적용 현장별 생산성 분석을 통한 효율성 개선 방안)

  • Park, Hong Tae;Song, Young Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.1D
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    • pp.71-77
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    • 2010
  • This study presented the operation method through of productivity on eight analysis work items (TBM boring, cutter check and exchange, TBM maintenance, succeeding facilities, reinforcement in tunnel, operation alternation, a tram car) which have developed equipment at WRITH with TBM a waterway tunnel works. It was inquired lose time with analyzed result by work items and removed lose time. It was analyzed TBM boring length, TBM boring length percentage and TBM boring length time. This study analyzed TBM operation utility factor of a foreign work with TBM operation boring length percentage, a monthly average boring length, pure boring length percentage etc. and assumed a monthly average boring length and a monthly average boring length of rise forecast. Based on analyzed Data, TBM boring has been forecasted propriety pure boring length at compressive strength $675{\sim}1662kgf/cm^2$.

Study on EPB TBM performance by conducting lab-scaled excavation tests with different foam injection for artificial sand (실내 굴진 시험을 통한 폼 주입 조건에 따른 인공 사질토 지반에서 EPB TBM 굴진성능에 대한 고찰)

  • Lee, Hyobum;Shin, Dahan;Kim, Dae-Young;Shin, Young Jin;Choi, Hangseok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.4
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    • pp.545-560
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    • 2019
  • During EPB TBM tunnelling, an appropriate application of additives such as foam and polymer is an essential factor to secure the stability of TBM as well as tunnelling performance. From the '90s, there have been many studies on the optimal injection of additives worldwidely contrary to the domestic situation. Therefore, in this paper, the foam, which is widely adopted for soil conditioning, was selected as an additive in order to investigate the effect of foam injection on TBM performance through a series of laboratory excavation tests. The excavation experiments were carried out on artificial sandy soil specimens with consideration of the variance of FIR (Foam Injection Ratio), FER (Foam Expansion Ratio) and $C_f$ (Surfactant Concentration), which indicate the amount and quality of the foam. During the tests, torque values were measured, and the workability of conditioned soil was evaluated by comparing the slump values of muck after each experiment. In addition, a weight loss of the replaceable aluminum cutter bits installed on the blade was measured to estimate the degree of abrasion. Finally, the foam injection ratio for the optimal TBM excavation for the typical soil specimen was determined by comparing the measured torque, slump value and abrasion. Note that the foam injection conditions satisfying the appropriate level of machine load, mechanical wear and workability are essential in the EPB TBM operational design.

A Study on Advance Rate under the Operating Conditions of EPB Shield TBM Based on TBM Operation Data (현장 굴진자료 분석에 의한 토압식 쉴드 TBM의 운전조건과 굴진속도 연구)

  • An, Man Sun;Lim, Kwang-Su;Kim, Kyong Ju
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6D
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    • pp.839-848
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    • 2011
  • TBM (Tunnel Boring Machine) tunnel should be carry out with the adopted machine until the end of excavation because of impossibility of replacement or modification of machine. Observation of the face of the tunnel is difficult, especially in EPB(Earth Pressure Balance) shield TBM, predict changes in the ground condition with analyzing data, collected during the excavation, and it should be reflected in construction. Until recently, subjects of studies on TBM are mainly the determination of machine and the development of advance rate prediction model, according to the characteristics of ground which is the target of excavation. However, study focused on the estimation of ground conditions and the improvement in operational methods using excavation data of TBM equipment, the principal of the excavation, has been done not so much. This study examine the variances in advance rate depending on changes in operating conditions and evaluate the optimal operating conditions of adopt machine, using working data obtained from EPB shield TBM project. The result of this study is suggested as follows. First, cutter head RPM and total thrust force are biggest influences on advance rate, Second, it is recommended for proper advance rate that total thrust force is controlled while optimum cutter head RPM is kept, Third, according to the increasing trend of total thrust force, the changes in ground conditions can be predicted, the appropriate operating conditions can be determined.

Analysis on prediction models of TBM performance: A review (TBM 굴진성능 예측모델 분석: 리뷰)

  • Lee, Hang-Lo;Song, Ki-Il;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.2
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    • pp.245-256
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    • 2016
  • Prediction of TBM performance is very important for machine selection, and for reliable estimation of construction cost and period. The purpose of this research is to analyze the evaluation process of various prediction models for TBM performance and applied methodology. Based on the solid literature review since 2000, a classification system of TBM performance prediction model is proposed in this study. Classification system suggested in this study can be divided into two stages: selection of input parameter and application of prediction techniques. We also analyzed input and output parameters for prediction model and frequency of use. Lastly, the future research and development trend of TBM performance prediction is suggested.

Study on the effective parameters and a prediction model of the shield TBM performance (쉴드 TBM 굴진 주요 영향인자분석 및 굴진율 예측모델 제시)

  • Jo, Seon-Ah;Kim, Kyoung-Yul;Ryu, Hee-Hwan;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.3
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    • pp.347-362
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    • 2019
  • Underground excavation using TBM machines has been increasing to reduce complaints caused by noise, vibration, and traffic congestion resulted from the urban underground construction in Korea. However, TBM excavation design and construction still need improvement because those are based on standards of the technologically advanced countries (e.g., Japan, Germany) that do not consider geological environment in Korea at all. Above all, although TBM performance is a main factor determining the TBM machine type, duration and cost of the construction, it is estimated by only using UCS (uniaxial compressive strength) as the ground parameters and it often does not match the actual field conditions. This study was carried out as part of efforts to predict penetration rate suitable for Korean ground conditions. The effective parameters were defined through the correlation analysis between the penetration rate and the geotechnical parameters or TBM performance parameters. The effective parameters were then used as variables of the multiple regression analysis to derive a regression model for predicting TBM penetration rate. As a result, the regression model was estimated by UCS and joint spacing and showed a good agreement with field penetration rate measured during TBM excavation. However, when this model was applied to another site in Korea, the prediction accuracy was slightly reduced. Therefore, in order to overcome the limitation of the regression model, further studies are required to obtain a generalized prediction model which is not restricted by the field conditions.

Numerical Evaluation of Forces on TBM during Excavation in Mixed Ground Condition by Coupled DEM-FDM (개별요소법 및 유한차분법 연계 모델을 활용한 복합지반 TBM 굴진 시 TBM에 작용하는 힘의 수치해석적 분석)

  • Choi, Soon-Wook;Lee, Hyobum;Choi, Hangseok;Chang, Soo-Ho;Kang, Tae-Ho;Lee, Chulho
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.549-560
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    • 2021
  • Forces exerted on a shield TBM (tunnel boring machine) such as cutter head torque, thrust force, chamber pressure, and upward force are key factors determining TBM performance. However, the forces acting on the TBM when tunnelling the mixed ground have different tendencies compared to that of the uniform ground, which could impair TBM performance. In this study, the effect of mixed ground tunnelling was numerically investigated with torque, thrust force, chamber pressure, and upward force. A coupled discrete element method (DEM) and finite difference method (FDM) model for TBM driving model was used. This numerical study simulates TBM tunnelling in mixed ground composed of upper weathered granite soil and lower weathered rock. The effect on the force acting on the TBM according to the location and slope of the boundary of the mixed ground was numerically examined.

A Study on the Operation Development Method through the Application Results Large-Diameter Tunnel (대구경 터널공법 적용 사례분석을 통한 운영 개선방안)

  • Lee, Yang Kyu
    • Journal of the Society of Disaster Information
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    • v.8 no.2
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    • pp.108-118
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    • 2012
  • The application of TBM tunneling has been progressively increased since the first entrance into korea in 1985. In order to an apprehension and operation development of TBM method which has excellent boring in hard rock tunnel, this study has analyzed mutual relation of lose time and TBM boring from actual construction results TBM tunneling. This study compared this analyzed results with TBM tunnelling construction results of korea, america, japan, analyzed a primary factor of TBM boring effect and suggested operation development method from the analyzed results. accordingly this study can be used an index when contract apply TBM method to planning steps.

Relationship between brittleness index of hard rocks and TBM penetration rates (경암의 취성도와 TBM 순굴진율간의 관계)

  • Lee, Gi-Jun;Kwon, Tae-Hyuk;Kim, Kyoung-Yul;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.4
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    • pp.611-634
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    • 2017
  • In rapid urbanization, demand for utility tunnel increases more, and tunnel boring machine (TBM) has been used widely. Prediction of TBM penetration rate is important for proper estimation of construction period and cost. Although there are several methods, such as NTNU model and CSM model that require many input parameters, fundamental understanding on correlations between rock properties and TBM penetration rate is critical. In this study, we explored the brittleness indices of hard rocks according to various definitions, and the correlations between the brittleness indices and the TBM penentration rates.

Analysis on Downtime element of Gripper TBM based on field data (현장 데이터 분석을 통한 Gripper TBM의 Downtime 요소 분석)

  • Park, Jinsoo;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.393-402
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    • 2021
  • The first TBM introduced in Korea was the gripper TBM, which was applied to the Gudeok Waterway Tunnel in 1985. In the initial stage of the introduction of the gripper TBM, many applications were mainly focused on waterway tunnels (Tunnel Mechanized Construction Design, 2008). Currently, the construction range of gripper TBM in Korea is widely applied to not only waterway tunnels, but also subways, railway tunnels, and TBM+NATM expansion. Overseas, gripper TBM is generally applied, and even when NATM tunnel is applied, it is applied as an exploration tunnel because of the excellent advance rate of gripper TBM and used as an evacuation tunnel after completion. Due to the fast excavation speed, the application of the gripper TBM in the rock section of weathered rock or higher can minimize the environmental and civil complaints caused by creating a large number of work areas when planning long tunnels or mountain tunnels. In this study, the work process of the general gripper TBM was analyzed by analyzing the construction cycle and the gripper TBM with a diameter of 2.6~5.0 m, which was applied the most in Korea. Downtime was investigated and analyzed.

Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data (쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안)

  • Jung, Hyuksang;Kang, Hyoungnam;Choi, Jungmyung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.2
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    • pp.43-52
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    • 2010
  • Shield method is the tunnel boring method that propels a steel cylinder in the ground and excavates tunnels at once. After Marc Isambard Brunel started using the method for the Thames Riverbed Tunnel excavation in London, many kinds of TBM (Tunnel Boring Machine) developed and applied for the construction of road, railway, electricity channel, pipeline, etc. In comparison with NATM concept that allows to observe ground condition and copes with difficulty. The machine selected before starting construction is not able to be changed during construction in shield TBM. Therefore the machine should be designed based on the ground survey result and experiment, so that the tunnel might be excavated effectively by controlling penetration speed, excavation depth and cutter head speed according to the ground condition change. This research was conducted to estimate penetration depth, excavate speed, wear of disc cutter on Boondang Railway of the Han Riverbed Tunnel ground condition by TBM performance prediction models such as NTNU, $Q_{TBM}$, Total Hardness, KICT-SNU and compare the estimated value with the field data. The estimation method is also used to analyze the reason of poor excavation efficiency at south bound tunnel.