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Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method (홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가)

  • Im, Sung Woo;Lee, E.T.;Shim, Hyun Ju;Kim, Jong Won;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.625-631
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    • 2006
  • Residual stresses in structural materials are stresses that exist in the objective without the application of any service or other external loads. Manufacturing processes are the most common causes of residual stress. To examine the effect and the distribution of residual stress due to press forming and welding in the production of a 600MPa-class steel tube, a residual stress evaluation test was performed. The measurement used the Hole-Drilling Strain Gauge Method and evaluated the distribution of residual stress, which measured a total of 59 places near the welding line.

Fatigue Life Evaluation by ${\sigma}-N$ and ${\epsilon}-N$ Approaches Considering Residual Stresses (잔류응력을 고려한 국부변형률과 공칭응력 기준 피로수명 평가)

  • Goo, Byeong-Choon;Yang, Sung-Yong;Seo, Jung-Won;Jun, Hung-Chai
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.342-347
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    • 2004
  • To evaluate the fatigue lives of welded joints taking into residual stress relaxation, two approaches are applied. One is based on the conventional local strain analyses. The other is based on a model developed by the authors. In the first approach, the Ramberg-Osgood relation, Lawrence model and S.W.T. parameter are used. In the second approach, The S-N curve for a welded joint is deduced from that of the parent material. Residual stress relaxation obtained by finite element analysis is considered. Finally, we evaluate the fatigue lives for four weld details using the two approaches.

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The electrical and rheological properties of zeolite based electrorheological (ER) Fluids (제올라이트 분말을 기본 재료로한 전기유변유체의 전기 및 유변학적 특성)

  • Jeong, Dong-Un;Choe, Yun-Dae;Kim, Sang-Guk
    • Korean Journal of Materials Research
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    • v.4 no.2
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    • pp.213-218
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    • 1994
  • 제올라이트 분말을 기본재료로 하는 전기유변유체의 전기 및 유변학적 특성이 연구되었다. 전기장 인가시 높은 한계응력을 얻기 위하여 비교적 유전상슈가 큰 5종류의 유전유체를 선택하여 제올라이트 분말과 혼합하여 전기유변유체를 준비하였다. Couette형 rheometer를 이용하여 유변유체의 한계응력을 인가된 전기장 및 온도의 함수로서 측정하였다. 이중 chlorinate hydrocabon oil과 제올라이트 분말을 혼합한 전기유변유체의 한계응력은 6KPa(E=4KV/mm, T=$25^{\circ}C$)로서 최대치를 기록하였다. 측정된 한계응력은 온도가 상승하면 점차 감소하는 반면 전류밀도는 온도에 따라 증가하였다. 전류밀도에 대한 Arrhenius 그라프에서 전기전도에 대한 활성화 에너지는 약 0.7eV였으며 이는 제올라이트 분말에 포함된 $Na^{+}$ 이온의 확산에 기인하는 것으로 분석되었다.

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FEM Analysis of Effect of Shot Peening for Stress Corrosion Cracking at Welded Part (용접부 응력부식균열 방지를 위한 쇼트피닝 효과의 유한요소 해석)

  • NAM KI-Woo;AHN SEOK-WHAN
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.239-241
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    • 2004
  • Stress intensity factor of semi-circular crack front was calculated by FEM, and also allowable crack size which doesn‘t break out the fracture by SCC in residual stress field of STS materials. Allowable crack size was increased with compressive residual stress provided by shot peening on material surface, and with magnitude of compressive residual stress for depth direction.

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A Proposal on the Stress-Strain Curve of Stainless Steel STS 304 (STS 304 스테인리스강의 응력도-변형도 곡선에 관한 제안)

  • Shin, Tae Song
    • Journal of Korean Society of Steel Construction
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    • v.18 no.2
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    • pp.271-278
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    • 2006
  • This paper is to investigate into the stress-strain curves for austenite stainless steel STS 304 over the full strain range. The Ramberg-Osgood expression is useful up to the beyond the0.2% proof stress in the ultimate state. The Rasmussen curve has developed for stresses beyond 0.2% proof stress, based on the Ramberg-Osgood concept. These expressed curves don't good agree with the test results. It is here proposed the based on the analysis of the test results better curve.

Residual Stress Behavior of PMDA/6FDA-PDA Copolyimide Thin Films (PMDA/6FDA-PDA 공중합 폴리이미드의 잔류응력 거동)

  • Jang, Won Bong;Chung, Hyun Soo;Joe, Yungil;Han, Haksoo
    • Applied Chemistry for Engineering
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    • v.10 no.7
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    • pp.1014-1019
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    • 1999
  • Copolyamic acid PMDA/6FDA-PDA(PAA) and homopolyamic acids PMDA-PDA(PAA) and 6FDA-PDA(PAA) were synthesized from 1,2,4,5-benzenetetracarboxylic dianhydride(PMDA) and 2,2'-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA) as the dianhydride and 1,4-phenylenediamine (PDA) as the diamine. Residual stresses were detected in-situ during thermal imidization of the co- and homopolyimide precursors as a function of processing temperature over the range of $25{\sim}400^{\circ}C$ using thin film stress analyzer(TFSA), and morphological structures were investigated by WAXD. In comparison, the resultant residual stress of polyimide films composed of different compositions decreased with the increasing content of PMDA unit in the chain and was about 5 Mpa in compression mode for PMDA-PDA. In this study, the synthesis of random PMDA/6FDA-PDA copolyimide could be completed and compensate for the difficulty of process due to high $T_g$ of PMDA-PDA and relatively higher stress of 6FDA-PDA. It showed that we can make a low level stress copolyimied having excellent mechanical properties by incorporating appropriate rod-like rigid structure PMDA-PDA unit into 6FDA-PDA polyimide backbone which generally shows higher stress due to rotational hinges such as bulky di(trifluoromethyl). Specially, PMDA/6FDA-PDA(0.9:0.1:1.0) satisfied excellent mechanical property and low level stress as an inter layer showing low dielectric constant.

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Method to Determine Elastic Follow-Up Factors to Predict C(t) for Elevated Temperature Structures (이차하중을 받는 고온 구조물의 C(t) 예측을 위한 탄성추종 계수 결정법)

  • Lee, Kuk-Hee;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.759-768
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    • 2012
  • This paper proposes a method to determine the elastic follow-up factors for the $C(t)$-integral under secondary stress. The rate of creep crack growth for transient creep is correlated with the $C(t)$-integral. Elastic follow-up behavior, which occurs in structures under secondary loading, prevents a relaxation of stress during transient creep. Thus, both the values of $C(t)$ and creep crack growth increase as increasing elastic follow-up. An estimation solution for $C(t)$ was proposed by Ainsworth and Dean based on the reference stress method. To predict the value of $C(t)$ using this solution, an independent method to determine the elastic follow-up factors for cracked bodies is needed. This paper proposed that the elastic follow-up factors for $C(t)$ can be determined by elastic-plastic analyses using the plastic-creep analogy. Finite element analyses were performed to verify this method.

Interfacial Crack-tip Constraints and J-integrals in Plastically Hardening Bimaterials under Full Yielding (완전소성하 변형경화 이종접합재의 계면균열선단 구속상태 및 J-적분)

  • Lee, Hyung-Yil;Kim, Yong-Bom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1159-1169
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    • 2003
  • This paper investigates the effects of T-stress and plastic hardening mismatch on the interfacial crack-tip stress field via finite element analyses. Plane strain elastic-plastic crack-tip fields are modeled with both MBL formulation and a full SEC specimen under pure bending. Modified Prandtl slip line fields illustrate the effects of T-stress on crack-tip constraint in homogeneous material. Compressive T-stress substantially reduces the interfacial crack-tip constraint, but increases the J-contribution by lower hardening material, J$\_$L/. For bimaterials with two elastic-plastic materials, increasing plastic hardening mismatch increases both crack-tip stress constraint in the lower hardening material and J$\_$L/. The fracture toughness for bimaterial joints would consequently be much lower than that of lower hardening homogeneous material. The implication of unbalanced J-integral in bimaterials is also discussed.

Ultimate Resisting Capacity of Axially Loaded Circular Concrete-Filled Steel Tube Columns (축력이 재하된 원형 콘크리트 충전강관 기둥의 최대 저항능력)

  • Kwak, Hyo-Gyoung;Kwak, Ji-Hyun
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.423-433
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    • 2012
  • The axial load on the concrete-filled steel tube (CFT) column produces confinement stress, which enhances strength of the core concrete. The amount of strength increase in concrete depends on the magnitude of produced confinement stress. From nonlinear analyses, the ultimate resisting capacity of the CFT columns subjected to axial loads was calculated. Nonlinear material properties such as Poisson's ratio and stress-strain relation were considered in the suggested model, and the maximum confining stress was obtained by multi axial yield criteria of the steel tube. This proposed model was verified by comparing the analytical results with experimental results. Then, regression analyses were conducted to predict the maximum confining stress according to D/t ratio and material properties without rigorous structural analysis. To ensure the validity of the suggested regression formula, various empirical formulas and Eurocode4 design code were compared.

A Study on the Calculation of Stress Intensity Fantors considering Pressure of Crack-Face (균열면의 압력을 고려한 응력확대계수의 결정에 관한 연구)

  • 진치섭;최현태;이홍주
    • Magazine of the Korea Concrete Institute
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    • v.7 no.3
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    • pp.175-186
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    • 1995
  • The determination of the stress intensity factors is investigated by sur-face integral method around the crack tip of the nlass~vc: concrete structure. The surface integral met hod is naturally derived from the standal-ci path integral J. Howevcr. In the J integral method, pressure in the crack-face and body forces can not be considered, while this theory has advantage of ccmsidering many kind of forces, so t.his theory will be useful in investigating more accurate strt:ss states around crack tip. Furthermore. t h~s rrlethod can elerninate unntussary process of using singular elements and fine mesh around crack tip which is used 11; modelling the singularity around crack tip. A computer program for determming $K_I$, $K_{II}$ is tfcvulopcd by applying this theory. $K_I$, $K_{II}$ values usmg X noded isoparametric elements which was proved and variation of the stress intensity factor was investigated by application of darn structures.