• Title/Summary/Keyword: T-용접부

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Development of Simplified Finite Element Models for Welded Joints (용접 결합부에 대한 단순화 유한요소 모델 개발)

  • Song, Seong-Il;Ahn, Sung Wook;Kim, Young Geul;Kim, Hyun-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1191-1198
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    • 2015
  • In this paper, we develop simplified finite element (FE) models for butt-, lap- and T-welded joints by performing numerical and experimental experiments. Three-point bending tests of butt- and lap-welded specimens are performed to obtain the stiffness of the specimens and the strains at points near the welding beads. Similarly the stiffness and strains of T-welded specimen are measured by applying a point load at the end of the specimen. To develop simplified FE models, we consider the shape parameters of width, thickness and the angle of weld elements in the numerical simulations. The shape parameters of the simplified FE models are determined by building linear regression models for the experimental data sets.

Distribution of Welding Residual Stresses in T-joint Weld with Root Gap (루트부 갭이 있는 양면 필릿용접 이음부의 용접잔류응력 분포)

  • H.S. Bang;S.H. Kim;Y.P. Kim;C.W. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.3
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    • pp.81-88
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    • 2002
  • The root joint in the welding structures are apt to failure by the stress concentration which is occurred by the external force. Therefore, in the safety and reliability of structure, the complete penetration joint welding which are obtained by the groove welding with edge preparation is generally required. Nevertheless, fillet T-joint welding without edge preparation is often carried out in the fields to reduce working time and consumption of welding electrode, however, this process is likely to produce inadequate joint penetration such as root gap. In this paper, the focus of research is to investigate distribution of welding residual stresses in the plate(or flange) and web of T-joint weld, and especially in the near of root gap notch that is due to incomplete joint penetration. For the analysis, we have chosen model of T-joint weld in the cases of single and multi-pass welding with submerged arc welding and analyzed model by using finite element programs considering the heat conduction and thermal elasto-plastic theory.

Influences of Post Weld Heat Treatment on Fatigue Crack Growth Behavior of Transverse TIG Welded Al6013-T4 Aluminum Alloy Joint (횡방향 TIG 용접된 Al6013-T4알루미늄 합금 용접부의 피로균열전파거동에 미치는 PWHT의 영향)

  • Haryadi, Gunawan Dwi;Kim, Seon Jin
    • Journal of Power System Engineering
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    • v.16 no.4
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    • pp.66-73
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    • 2012
  • 본 연구는 횡방향 TIG 용접된 Al6013-T4 알루미늄 합금 용접부의 피로균열전파거동에 미치는 용접후열처리(PWHT)의 영향을 조사하는 것이 주목적이다. 기초적으로 인장시험, 경도 및 미세조직이 조사되었으며, 피로균열전파거동을 고찰하기 위한 피로 시험은 모두 중앙균열인장(CCT) 시험편에 대하여 수행되었다. T82열처리에 있어서 시효시간은 피로균열전파율, 인장강도 및 경도에 대단히 민감함을 나타내었으며, 모재와 열영향부재의 경우가 용접재보다 기계적 성질이 우수하였다. 횡방향 TIG 용접한 Al6013-T4 시험재의 용접후열처리 조건에 따라서 피로균열전파 저항에는 차이가 나타났으며, 본 실험의 조건하에서 24시간 인공시효 PWHT-82 시험편이 피로균열전파 저항이 가장 우수한 결과를 나타내었다.

Spatial Randomness of Fatigue Crack Growth Rate in Friction Stir Welded 7075-T651 Aluminum Alloy Welded Joints (Case of LT Orientation Specimen) (마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파율의 공간적 불규칙성 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1109-1116
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    • 2013
  • This study aims to investigate the spatial randomness of fatigue crack growth rate for the friction stir welded (FSWed) 7075-T651 aluminum alloy joints. Our previous fatigue crack growth test data are adopted in this investigation. To clearly understand the spatial randomness of fatigue crack growth rate, fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control testing. The experimental data were analyzed for two different materials-base metal (BM) and weld metal (WM)-to investigate the effects of spatial randomness of fatigue crack growth rate and material properties, the friction stir welded (FSWed) 7075-T651 aluminum alloy joints, namely weld metal (WM) and base metal (BM). The results showed that the variability, as evaluated by Weibull statistical analysis, of the WM is higher than that of the BM.

Study on Fatigue Characteristics of High-Strength Steel Welds (고장력강 용접부에 대한 내구수명 예측 방법 연구)

  • Chang, Hong Suk;Yoo, Seung Won;Park, Jong Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.319-325
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    • 2015
  • High-strength steel has replaced mild steel as the material of choice for truck decks or frames, owing to the growing demand for lightweight vehicles. Although studies on the weld fatigue characteristics of mild steel are available, studies on high-strength steels have been seldom conducted. In this study, firstly, we surveyed a chosen number of approaches and selected the Radaj method, which uses the notch factor approach, as the one suitable for evaluating the fatigue life of commercial vehicles. Secondly, we obtained the S-N curves of HARDOX and ATOS60 steel welds, and the F-N curves of the T-weld and overlapped-weld structures. Thirdly, we acquired a general S-N curve of welded structures made of high-strength steel from the F-N curve, using the notch factor approach. Fourthly, we extracted the weld fatigue characteristics of high-strength steel and incorporated the results in the database of a commercial fatigue program. Finally, we compared the results of the fatigue test and the CAE prediction of the example case, which demonstrated sufficiently good agreement.

A Study on the FE Analysis of Butt Welding (맞대기 용접부의 유한요소해석)

  • 최병일;구병춘
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.200-203
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    • 2003
  • The purpose of this paper is to investigate the influence of weld bead profiles on stress concentration factors (K$\sub$t/). We evaluated K$\sub$t/ by varying three parameters such as toe radii, flank angles and bead heights. The three parameters have similar effects on K$\sub$t/.

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Ultrasonic Nondestructive Testing for Welded Steel Pipes (강관 용접부의 초음파 비파괴검사)

  • Shin, Byoung-Chul;Kim, Il-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.4
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    • pp.172-176
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    • 1998
  • 강관 등과 같이 곡면을 이루는 구조물 용접부의 내부 결함을 검출하기 위한 기법을 제안하였다. 인공 결함을 만들어 초음파 비파괴검사를 행하고, 곡면의 표면 거리($Y_s$)를 계산하여 실측한 참값($Y_T$)과 비교해 보았다. 제안된 방법으로 계산한 값이 참값에 대하여 1%이하의 오차 범위에 들어오므로 강관 용접부의 내부 결함 검사에 응용될 수 있다.

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