• Title/Summary/Keyword: System Layout

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A Study on Productivity Improvement on Welding Line for Vehicle Fuel Tank using Layout Improvement (레이아웃 개선을 통한 차량용 연료탱크 용접라인의 생산성 향상에 관한 연구)

  • Yoo, Sung-Hee;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.12 no.3
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    • pp.215-221
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    • 2010
  • Many researches and projects are actively implemented in the academic world and industrial world in order to increase the productivity through changing utility layout. Effective layout makes the flow of parts and products go on wheels and helps labor forces and utilities to be used efficiently. In this study, we looked at effect on utility layout change through a case of a company making a fuel tank of vehicle in Korea. Due to the layout improvement, this company could have flowshop system on welding line, so the stock in line was decreased, checking the number of stock became easier than before and it was possible to evaluate exact cycle time per unit. Through not only confirming qualitative effect, but also checking quantitative effect such as UPH(Unit per Hour), we obtained the conclusion that the layout improvement increased the productivity.

An Automated Process Planning System for Blanking or Piercing of Irregular Shaped Sheet Metal Product with Bending Processes (굽힘공정을 갖는 불규칙형상 박판제품의 블랭킹 및 피어싱용 공정설계 시스템)

  • Choi, J.C.;Kim, B.M.;Kim, C.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.18-23
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend. material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking the dimensions and relationships of parts of the folded product. Also this system can carry out a process planning which is obtained from results of irregular shape of product that was successful in production feasibility check module according to flat pattern layout and generate strip layout drawing in graphic forms. The developed system provides its efficiency for flat pattern layout, and strip layout for the irregularly shaped sheet metal products.

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A Study on the Development of Computer Aider Die Design System for Lead Frame of Semiconductor Chip

  • Kim, Jae-Hun
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.38-47
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    • 2001
  • This paper decribes the development of computer-aided design of a very precise progressice die for lead frame of semiconductor chip. The approach to the system is based on knowledgr-based rules. Knowledge of fie이 experts. This system has been written in AutoLISP using AutoCAD ona personal computer and the I-DEAS drafting programming Language on the I-DEAS mater series drafting with on HP9000/715(64) workstation. Data exchange between AutoCAD and I-DEAS master series drafting is accomplished using DXF(drawing exchange format) and IGES(initial graphics exchange specification) files. This system is composed of six main modules, which are input and shape treatment, production feasibility check, strip layout, data conversion, die layout, and post processing modules. Based on Knowledge-based rules, the system considers several factors, such as V-notches, dimple, pad chamfer, spank, cavity punch, camber, coined area, cross bow, material and thickness of product, complexities of blank geometry and punch profiles, specifications of available presses, and the availability of standard parts. As forming processes and the die design system using 2D geometry recognition are integrated with the technology of process planning, die design, and CAE analysis, the standardization of die part for lead frames requiting a high precision process is possible. The die layout drawing generated by the die layout module s displayed in graphic form. The developed system makes it possible to design and manufacture lead frame of a semiconductor more efficiently.

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Development of a Design Support System to Improve a Coupled Design Process of an Excavator Front Layout Design (굴삭기 프론트 레이아웃의 연성 설계 프로세스 개선을 위한 초기 설계 지원 시스템 개발)

  • Bae, Il-Ju;Lee, Soo-Hong;Lee, Kyung-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.2
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    • pp.115-121
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    • 2009
  • A layout design of an excavator front is a coupled design. Parameters of the layout design are coupled each other. So it is difficult to make decisions to set the parameters of the layout of an excavator front. We analyze the parameters of the layout design of an excavator front. We regroup the parameters as interface groups. And we suggest a new design process which is based on the interface groups. And we redesign user-interfaces of the Knowledge based Excavator Design System(KEDS).

BIM Space Layout Optimization by Space Syntax and Expert System (공간구문론과 전문가시스템을 활용한 BIM 공간배치 최적화 방안)

  • Kwon, Ocheol;Cho, Joowon
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.1
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    • pp.18-27
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    • 2017
  • As building space constitution and layout are critical for satisfying the building owner and users, their optimization is so important in the design process. However it's not always simple to set up objective criteria for the space layout optimization for different requirements and the architects mostly depend on their own experience for these. This study is to suggest a way to make up for this issue by referencing and deducing the space layout based on the given BIM space information and existing knowledge. For this purpose, the Space Syntax is applied to extract the information from a space model and an Expert System is used to make the best use of the relevant knowledge. Based on the Integration indexes for all the spaces, we could compare the space layout alternatives and determine the best selection for different accessibility conditions.

A Study on Progressive Working of Electric Product by the using of Fuzzy Set Theory (퍼지 셋 이론을 이용한 전기제품의 프로그레시브 가공에 관한 연구)

  • Kim, J. H;Kim, Y. M.;Kim, Chul;Choi, J. C.
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.79-92
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    • 2002
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic farms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

A Study on the Layout of Early Chinese Buddhist Temples - Focusing on the Literature from the Eastern Han Dynasty to the Northern and Southern Dynasties - (중국 초기 불교사원 배치에 관한 연구 - 후한(後漢)부터 남북조(南北朝)까지의 문헌을 중심으로 -)

  • Hyun, Seung-Wook
    • Journal of architectural history
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    • v.22 no.1
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    • pp.29-39
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    • 2013
  • The purpose of this paper is to analyze the layout of Early Chinese Buddhist Temples from the Eastern Han Dynasty to the Northern and Southern Dynasties. The results are as follows: 1) In the Eastern Han Dynasty and Three Kingdoms Period, the layout of Temples was a pagoda-centered system which had one-courtyard. The layout of Temples in this period was still under the influence of Indian Temples. 2) In the Western and Eastern Jin Dynasties, the layout of Temples was still a pagoda-centered system. However, many buildings began to appear in Temples after the mid-4th century. In the Eastern Jin Dynasty, Twin pagodas started to appear in Temples. 3) In the Northern and Southern Dynasties, there were many layout types, but the main form was the layout of front Pagoda and rear Buddhist Hall. The layout of Temples in this period was in a transition stage, which evolved from a pagoda-centered Temple which had one-courtyard and after developed into a Buddhist Hall-centered Temple which had multi-courtyard.

Network-type Cell Layout in Cellular Flexible Assembly Systems (셀형유연조립시스템에서의 네트웍형 셀배치)

  • 노인규;최형호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.63-73
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    • 1996
  • With the success of flexible manufacturing systems (FMSs), flexible assembly systems (FASs) have been developed to automate factories further. As in a cellular FMS, a cellular FAS is considered as the most flexible and feasible assembly system configuration Because of the differences between manufacturing and assembly operation, the logic of cell formation and cell layout between a FMS and a FAS is not the same. Since the time for assembly operation is usually relatively short, the transfer time is thus very crucial for the performance of assembly systems. Therefore in assembly systems it is important to reduce the transfer time by sequencing operations efficiently and arranging machines like the sequences. The network-type layout is not only feasible for the machine arrangement based on operation sequences, but it has also layout flexibility. Therefore it is a reasonable layout configuration for cellular FASs. This paper presents a method for the cell layout based on the network-type layout in a cellular FAS design.

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An Automated Nesting and Process Planning System of Irregularly Shaped-Sheet Metal Product With Bending and Piercing Operation for Progressive Working (굽힘 및 피어싱 공정을 갖는 불규칙형상 제품의 프로그레시브 가공을 위한 네스팅 및 공정설계 자동화 시스템)

  • Choi, Jae-Chan;Kim, Byung-Min;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.22-32
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    • 1998
  • This paper describes a research work of developing a computer-aided design of irregularly shaped-sheet metal product with bending and piercing operation for progressive working. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of five main modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking dimensions and the best utilization ratio of blank-layout within bending production feasibility area which is beyond ${\pm}30^{\circ}$ degrees intersecting angle between grain flow and bending edge line and which is suitable to progressive bending operation. Also the strip-layout drawing generated by a bending and a piercing operation according to punch profiles divided into automatically for external area of irregularly shaped-sheet metal product is displayed in graphic forms.

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A Development of Design Support System for Multistep Deep Drawing Process (다단 디프 드로잉 공정의 설계지원 시스템 개발)

  • 나경환;최석우;최태훈;정완진;김종호;배형수
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.638-643
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    • 2000
  • This study Is concerned with the development of design support program for deep drawing process. The present support program is designed to generate the layout drawings by utilizing the following key functions: analysis of product shape, generation of key stages by pattern database, determination of layout generation method, generation of layout. furthermore, from the results by process design program input data for simulation Is automatically generated with appropriate process parameters and connected seamlessly to carry out the finite element analysis so that the design can be checked for the possible problems in real manufacturing process. The designer can generate layout drawings and test the design by simulation quickly and conveniently In these system designer can verify and optimize the design. We tested this system for various type of product shape md found that the generated layout is in good agreement with the real cases.

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