• Title/Summary/Keyword: Swirl Chamber

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Study of Combustion and Emission Characteristics for DI Diesel Engine with a Swirl-Chamber

  • Liu, Yu;Chung, S.S.
    • Journal of ILASS-Korea
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    • v.15 no.3
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    • pp.131-139
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    • 2010
  • Gas motion within the engine cylinder is one of the major factors controlling the fuel-air mixing and combustion processes in diesel engines. In this paper, a special swirl-chamber is designed and applied to a DI (direct injection) diesel engine to generate a strong swirl motion thus enhancing gas motion. Compression, combustion and expansion strokes of this DI diesel engine with the swirl-chamber have been simulated by CFD software. The simulation model was first validated through comparisons with experimental data and then applied to do the simulation of the spray and combustion process. The velocity and temperature field inside the cylinder showed the influences of the strong swirl motion to spray and combustion process in detail. Cylinder pressure, average temperature, heat release rate, total amount of heat release, indicated thermal efficiency, indicated fuel consumption rate and emissions of this DI diesel engine with swirl-chamber have been compared with that of the DI diesel engine with $\omega$-chamber. The conclusions show that the engine with swirlchamber has the characteristics of fast mixture formulation and quick diffusive combustion; its soot emission is 3 times less than that of a $\omega$-chamber engine; its NO emission is 3 times more than that of $\omega$-chamber engine. The results show that the DI diesel engine with the swirl-chamber has the potential to reduce emissions.

Stress Analysis of $Si_3N_4$ Swirl Chamber during Thermal Fatigue Test (열피로시험중 질화규소 와류실에 발생하는 응력해석)

  • 김창삼;정덕수
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.321-326
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    • 1996
  • Thermal fatigue test and stress analysis of Si3N4 and metal swirl chamber were carried out to investigate the reliability of the swirl chambers. Conditions of the thermal fatigue test were severer than those in real engine and FEM was used to analize the stress distribution in the swirl chambers. Fatigue cracks of the maximum length 2.4 mm and deformation were occurred at the corner of the jet in metal swirl chamber but not observed in Si3N4 swirl chamber. Maximum tensile stress in Si3N4 swirl chamber calculated by FEM was 300 MPa.

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Effect of Internal Swirler Angle and Swirl Chamber Aspect Ratio of Nozzle on Spray Characteristics (노즐 내부 스월러각과 스월실 형상비 변화가 분무특성에 미치는 영향)

  • Kim, Y.J.;Jung, H.C.;Jung, J.W.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.8 no.4
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    • pp.39-45
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    • 2003
  • The Objective of this study is to investigate the effect of internal swiller angle and swirl chamber aspect ratio of nozzle on spray characteristics for application of spray system in micro fabrication process. The macro-spray characterictics such as the spray angle and breakup process were obtained by photographs illustrating atomization. The micro-spray characteristics such as droplet size and axial velocity were measured by using PDA with swirler angle and swirl chamber aspect ratio. The swiller angles were $13.5^{\circ},\;27^{\circ},\;and\;40.5^{\circ}$. The swirl chamber aspect ratios were 1.2, 1.6, and 2.0. It was found that the smaller swirl chamber aspect ratio was, the larger axial velocity and drop size were.

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Dispersion Characteristics of Sprays under the Condition of Solid Body Rotating Swirl (강체 선회유동 조건에서의 분무 분산 특성에 관한 연구)

  • 이충훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.16-23
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    • 2001
  • Spray dispersion in high pressure diesel engines have been simulated experimentally with a special emphasis on the effect of swirl by using a liquid injection technique. A constant volume chamber was designed to be rotatable in order to generate a continuous swirl and to have the flow field closely resembling a solid body rotation. Emulsified fuel was injected into the chamber and the developing process of fuel sprays was visualized. The effect of swirl on the spray dispersion was quantified by calculating non-dimensionalized dispersion area according to the spray tip penetration length. The results show that the effect of swirl on the spray dispersion is different between short and long spray penetrations. For short range of spray tip penetration, the effect of swirl on spray dispersion is quite small. However, as the spray tip is penetrated into longer distance in spray chamber, the effect of swirl on spray dispersion becomes larger. These results can be used as a basic data for designing combustion chamber and injection system of direct injection diesel engine.

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Calculation of the flow field in the cylinder of the diesel engine for different bowl shapes and swirl ratios (보올형상과 선회비에 따른 디젤기관 실린더내의 유동장 해석)

  • 최영진;양희천;유홍선;최영기
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.50-66
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    • 1991
  • There are many factors which influence on the performance of a diesel engine. The piston bowl shape and swirl ratio are important factors to enhance the fuel-air mixing and flame propagation. In this study, calculations of the flow field in the cylinder of the diesel engine were carried out using the CONCHAS-SPRAY code for different bowl shapes and swirl ratios. In the case of constant swirl ratio, vortices which affect fuel-air mixing, evaporation and flame propagation are generated more strongly and consistently in the bowl-piston type combustion chamber than in the flat piston type. With this strong squish effect, injected fuel droplets are widely diffused and rapidly evaporated in the bowl-piston type combustion chamber. Especially a strong squish is developed and large and strong vortices are generated in the edge cutted bowl piston chamber. As the swirl ratio increases, it is found that a large and strong squish and vortices are generated in the combustion chamber and also fuel droplets are diffused into the entire combustion chamber.

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The Effect of Combustion Chamber Shape on the Performance of Swirl Chamber in Diesel Engine (I) (와류실식 소형 디젤 기관의 연소실 형상이 기관 성능에 미치는 영향(I))

  • Ra, J.H.;Ahn, S.K.
    • Journal of Power System Engineering
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    • v.2 no.2
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    • pp.27-34
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    • 1998
  • The purpose of this study is to investigate the performance of swirl combustion chamber diesel engine by changing the jet passage area and its angle, the depth and shape of the piston top cavity(main chamber). The performance of diesel engine with newly changed swirl combustion chamber was tested through the experimental conditions as engine speed, load and injection timing etc. The test results were compared and analyzed. The rate of fuel consumption was affected significantly by the jet passage area at the high speed and load, by the depth of the piston top cavity at the low speed and load. The exhaust smoke density and exhaust gas temperature depended sensitively on variation of the injection timing rather than the shape of the combustion chamber within the experimental conditions.

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Effect of Solid Body rotating Swirl on Spray Structure (강체선회 유동이 분무 구조에 미치는 영향)

  • 이충훈;최규훈;노석홍;정석호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.137-146
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    • 1997
  • Spray characteristics of high pressure injectors for diesel engines have been experimentally studied with special emphasis on the effect of swirl. A constant volume chamber was rotated in order to generate a continuous swirl having the flow field of a solid body rotation, resulting in the linear dependance of the swirl number on the rotating speed of the chamber. Emulsified fuel is injected into the chamber and the developing process of fuel sprays is visualized. The fuel spray developing process in D.I. diesel engine was investigated by this liquid injection technique. The effect of swirl on the spray tip penetration is quantified through modelling. Results show that the spray tip penetration is qualitatively different for low and high pressure injections. For high pressure injection case, a good agreement is achieved between the experimental results and the modeling accounting the effect of swirl. For low pressure injection, a reasonable agreement is obtained. It is found that excessive swirl may cause adverse effect on spray dispersion during the initial combustion period since the spray can not be impinged on chamber wall.

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The Effect of Combustion Chamber Shape on the Performance of Swirl Chamber in Diesel Engine(II) (와류실식 소형 디젤기관의 연소실 형상이 기관 성능에 미치는 영향(II))

  • Ra, Jin-Hong
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3B
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    • pp.47-55
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    • 1999
  • A study on swirl chamber for diesel engine is to realize lower fuel consumption and exhaust emission than the current marketing engines. Author formerly reported the performance characteristics of small IDI diesel engine with swirl chamber by changing the jet passage area and its angle, and the depth and shape of the piston top cavity. Following after the first report, in this paper, the characteristics of fuel consumption, soot emission, and exhaust gas temperature were examined and analyzed after dimension of jet passage area expanded to $70.1mm^2$ The results were that the optimum values of the jet passage area depending on the depth of the piston top cavity were different at each engine speeds and loads, and in accordance with application of engine running conditions they were able to be selected as optimum dimensions of each design parameters.

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Combustion Characteristicsof Plasma JetIgnition for Different Swirl Velocity in a Constant Volume Vessel (정적 연소기내의 스월 속도 변화에 따른 플라즈마 제트 점화의 연소특성)

  • 김문헌;박정서;이주환
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.75-83
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    • 2001
  • This paper presents the evaluation of combustion characteristics of sing-hole plasma jet ignitions in comparison with conventional spark ignition for variable of swirl velocity. Plasma jet plugs are three types according to ejecting directions : center of chamber, positive and negative swirl flow direction. Experiments are carried out for equivalent ratio 1.0 of LPG-air mixture in a constant volume cylindrical vessel. Not only the flame propagation is photographed at intervals, but the pressure variation in the combustion chamber is also recorded throughout the entire combustion process. The results show that the plasma jet ignitions and spark ignition enhance the overall combustion rate by increasing the swirl velocity. The dependence of the combustion rate swirl velocity leade to the conclusion that the placma jet plug, which ejects plasma jet to the cwnter of combustion chamber is the most desirable ignitor than other plugs.

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Effect of the Swirler Angle and Aspect Ratio of Nozzle on the Mean Velocity and SMD of Twin Sprays (노즐의 스월러각과 형상비가 이중분무의 평균속도와 입경의 크기에 미치는 영향)

  • Kim, Young-Jin;Jung, Ji-Won;Choi, Gyoung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.11
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    • pp.1459-1466
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    • 2004
  • The purpose of this study is to investigate the effect of swirler angle and the aspect ratio of swirl chamber of nozzle on the characteristics of single and twin spray. The characteristics of sprays have been investigated by measuring the spray angle, droplet size and velocity. Visualization of spray was conducted to obtain the spray angle and breakup process. The spray characteristics such as droplet size and velocity were measured by Phase Doppler Anemometry(PDA). It was found that the spray angle was increased with increasing the swirler angle. For both sprays, the axial velocity and SMD were decreased with increasing the swirler angle. It was also shown that the axial velocity and SMD were decreased with increasing the aspect ratio of swirl chamber, but for the twin spray, the axial velocity and SMD were not influenced significantly by the changing the aspect ratio of swirl chamber. The effect of swirler angle on the spray characteristics was greater than the aspect ratio of swirl chamber for single spray. The nozzle pitch was one of the important factors affecting the spray characteristics of twin spray.