• Title/Summary/Keyword: Swash Plate Piston Pump

Search Result 65, Processing Time 0.027 seconds

System Modeling of a Bi-directional Outlet Variable Swash Plate Type Axial Piston Pump with Two EPPR Valves (두 개의 EPPR 밸브가 적용된 정/역 가변형 사판식 액셜 피스톤 펌프 시스템 모델링)

  • Kim, Yong-Gil;Kim, Soo-Tae;Ham, Young-Bog;Yun, So-Nam;Son, Ho-Yeon
    • Journal of Drive and Control
    • /
    • v.17 no.1
    • /
    • pp.51-60
    • /
    • 2020
  • This study addresses the modeling of a bi-directional outlet variable swash plate type axial piston pump with two EPPR valves and an analysis of the response characteristics to the angle control of that pump. In this paper, the combination of the EPPR valve and double rod type piston is referred to as the EPPR regulator. The EPPR regulator is compact and inexpensive, and has good responsiveness. Under actual pump operating conditions, because of the various external conditions of the pump, inertia is applied to the swash plate, generating the tilting torque. Also, the tilting torque can delay or shorten the response characteristics of the regulator. So we validated them through the analysis using SimulationX and these results allow users to freely integrate the EPPR regulator into the desired system.

Performance Improvement of a Swash Plate Type Piston Pump in the Low-Speed Range by a DLC Coating (DLC 코팅에 의한 사판식 피스톤 펌프의 저속 영역 동력 손실 개선)

  • Hong, Y.S.;Kim, J.H.;Lee, S.L.
    • Journal of Drive and Control
    • /
    • v.11 no.4
    • /
    • pp.25-31
    • /
    • 2014
  • This paper details application of a DLC(Diamond Like Carbon)-coating to the swash plate and the ball joint of pistons that make sliding contact with the piston shoes of an axial piston pump. This process, aimed to reduce the frictional and leakage power losses of the hydrostatic piston shoe bearings at the low speed range. At lower speeds than 100rpm, the positive effects of the DLC-coating on the power loss reduction of the hydrostatic piston shoe bearings could be confirmed. These effects resulted in little improvement in volumetric efficiency of the test pump, but the mechanical efficiency could be raised by up to 5% at 100rpm; here, the DLC-coated swash plate played a more dominant role than the DLC-coated ball joint.

Modeling and Robust Controller Design of a Swash Plate for Swash Plate Type Variable Displacement Axial Piston Pump (가변용량형 사판식 액셜피스톤 펌프의 모델링 및 사판 강인 제어기 설계)

  • Park, Sung-Hwan;Park, Yong-Ho;Lee, Ji-Min;Kim, Jong-Shik
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.25 no.12
    • /
    • pp.75-81
    • /
    • 2008
  • A robust controller is proposed for regulating effectively the pressure of control cylinder of swash plate type variable displacement axial piston pump. In order to design a precise and robust pressure control system, a mathematical model for swash plate control system is identified by the signal compression method. Based on the identified mathematical model, an $H_{\infty}$ robust swash plate controller is designed which is robust to the variation of the load pressure. The precise and robust swash plate control characteristics are verified by experiments.

A Lubrication Analysis in Swash Plate Type Hydraulic Piston Pump : Effect of Piston Reciprocating Motion (사판식 유압 피스톤 펌프의 윤활해석 : 피스톤 왕복운동의 영향)

  • 박태조;구칠효
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1999.11a
    • /
    • pp.129-135
    • /
    • 1999
  • A numerical analysis between the piston and cylinder in swash plate type hydraulic piston pumps under reciprocating motion is presented. A finite difference method and the Newton-Raphson method are used simultaneously to solve the Reynolds equation In the clearance and the equation of motion for the piston. The tapered piston showed stable behaviors regardless of their initial eccentric conditions in the clearance and the reciprocating speed affect highly on the piston end trajectories. Therefore, the results of present study can be used other types fluid machineries.

  • PDF

CFD Analysis on Shoe and Swash-Plate of Axial Piston Pump (사판식 유압펌프의 피스톤 슈 간극의 유동해석)

  • Kim, In-Soo;Lee, Kyong-Hoon;Bae, Jae-Man
    • 한국전산유체공학회:학술대회논문집
    • /
    • 2008.03b
    • /
    • pp.156-158
    • /
    • 2008
  • Along the various gap distance between shoe and swash plate and pocket diameter, lifting force of piston shoe during the compressing stage was calculated. The flow in piston, orifice, shoe, and back space was considered to be 2-dimension axisymmetric and analysed by Fluent, a commercial CFD Software. The wall boundary condition was given as nonslip and adiabatic, while the change in fluid viscosity was considered as linear along temperature. Calculated lifting force and oil leakage of shoe was used in the design of a pump to confirm the shape of the shoe.

  • PDF

Reduction of Power Consumption for Constant Pressure Control of Variable Swash Plate-type Piston Pump by Varying the Pump Speed (가변 용적형 사판식 피스톤 펌프의 회전 속도 조절에 의한 정압 제어 소비 동력 절감)

  • Kim, J.H.;Hong, Y.S.
    • Journal of Drive and Control
    • /
    • v.11 no.4
    • /
    • pp.53-60
    • /
    • 2014
  • This paper proposes a control scheme to reduce the power consumption of a variable displacement swash-plate type piston pump supplying oil to a valve-controlled hydraulic cylinder at constant pressure. Whenever flow rate demand was absent, the swash plate angle and the pump speed were changed to the minimum values required to compensate for the internal leakage flow. In response to command signals, the pump speed was changed in proportion to the absolute mean value of the speed component for position commands. At the same time, a pressure regulator was activated to maintain constant system pressure by precisely adjusting the pump speed with the swash plate angle fixed at the maximum. The conventional system consisting of a pressure-compensated variable displacement type pump is driven at a constant speed of 1,800rpm. By comparison, computer simulation and experimental results showed that idling power at stand-by status could be reduced by up to 70% by reducing the pump speed from 1,800rpm to 300rpm and the swash plate angle to the minimum.

A Study on Identification of Open Area of Pump for Hydraulic Excavator (유압 굴삭기용 펌프의 개구면적 규명에 관한 연구)

  • Lim T.H.;Oh B.S.;Lee H.S.;Yang S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.101-102
    • /
    • 2006
  • The purpose of this paper is pulsation-analysis of the swash plate type axial piston pump for excavator and the method of side branch hose application, which is used normally in construction equipments. In this paper, draw the mathematical modeling for pressure pulsation mechanism of the swash plate type axial piston pump for excavator, expression the flow pulsation in the pipelines by transfer matrix method, programmed simulation for pulsation by AMEsim software, and the reliability of that was verified by the comparison with the experimental results.

  • PDF

The Lubrication Characteristics According to the Rotating Radius of Piston in a Swash-Plate Type Piston Pump (사판식 피스톤 펌프의 피스톤 회전 반경에 따른 윤활 특성)

  • Cho, Ihn Sung;Jung, Jae Youn
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.7
    • /
    • pp.749-753
    • /
    • 2013
  • Hydraulic systems are used to transform mechanical energy and fluid energy into each other. Its applications are very wide over the whole industries such as automobiles, public works, rockets, machine tools, construction heavy equipments, airplaces and so on. They are hydraulic pumps that transform energy in the systems. In this study, with basic operation principles as a start point, I tried to understand how the rotating radius of a piston affects the lubrication characteristics in more practical conditions, a swash-plate with tilt angle zero capable of rotating motion and other devices was used. In this paper, a slipper was located on 45mm eccentricity from the center of a swash-plate. As a result, through this experiment, it was found that the rotating radius of a piston affects load capacity, leakage flow and lubrication characteristics and it is one of the important parts for improving the pump efficiency.

A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구)

  • Gwak, Beom-Seop;Lim, Jong-Hak;Lee, In-Wook;Yi, Chung-Seob;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.4
    • /
    • pp.24-30
    • /
    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.

Flow Analysis in a Slipper Bearing for Swash Plate Type Axial Piston Pump (사판식 유압 피스톤 펌프용 Slipper Bearing내의 유동해석)

  • Park, Tae-Jo;Yoo, Jae-Chan
    • Tribology and Lubricants
    • /
    • v.24 no.6
    • /
    • pp.343-348
    • /
    • 2008
  • In this paper, a CFD (Computational fluid dynamics) code, FLUENT is adopted to investigate accurate flow characteristics for a slipper bearing which is used swash plate type hydraulic axial piston pump. Static pressure and velocity distributions, and velocity vectors are plotted for different film thickness and slipper rotational velocity. In recess region, there exists a doughnut shaped vortex ring. The static pressure distributions are non-uniform and the flow fields are highly asymmetrical under bearing rotation. Therefore the numerical method adopted in this paper can be use in design of hydrostatic components and further studies are required.