• Title/Summary/Keyword: Surface micro-crack

검색결과 168건 처리시간 0.024초

지역적 이진 특징과 적응 뉴로-퍼지 기반의 솔라 웨이퍼 표면 불량 검출 (Local Binary Feature and Adaptive Neuro-Fuzzy based Defect Detection in Solar Wafer Surface)

  • 고진석;임재열
    • 반도체디스플레이기술학회지
    • /
    • 제12권2호
    • /
    • pp.57-61
    • /
    • 2013
  • This paper presents adaptive neuro-fuzzy inference based defect detection method for various defect types, such as micro-crack, fingerprint and contamination, in heterogeneously textured surface of polycrystalline solar wafers. Polycrystalline solar wafer consists of various crystals so the surface of solar wafer shows heterogeneously textures. Because of this property the visual inspection of defects is very difficult. In the proposed method, we use local binary feature and fuzzy reasoning for defect detection. Experimental results show that our proposed method achieves a detection rate of 80%~100%, a missing rate of 0%~20% and an over detection (overkill) rate of 9%~21%.

내부그라우팅으로 미세균열이 보수된 철근콘크리트 시공이음부의 역학적 특성에 관한 연구 (Mechanical Behavior of Construction Joints in Reinforced Concrete Structures Filled Internally with Cement Pastes)

  • 오병환;김세훈;이근희
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제7권1호
    • /
    • pp.217-225
    • /
    • 2003
  • Grouting internally with grout materials can repair the micro-cracks and micro-voids of construction joints more efficiently than injecting grouts from the surface of cracks. A new internal grouting method using perforated bundled-cables was developed in this study to enhance the structural integrity of the construction joints. The extensive experiments were performed to examine the mechanical behavior of construction joints which are repaired internally by the developed method. The tests were conducted for rectangular-shaped box wall structures and straight wall structures. The strength and permeability tests at grouted construction joints were conducted to evaluate the structural behavior of repaired construction joints. The present study indicates that the internal grouting method developed in this study enhances greatly the performance of construction joints and may be efficiently used for the leak-tight integrity of construction joints in concrete structures.

초음파에 의한 고 세장비 유리가공 특성 (Characteristics of High-Aspect-Ratio Ultrasonic Machining of Glass)

  • 신용주;김헌영;장인배;김병희;전병희
    • 소성∙가공
    • /
    • 제11권7호
    • /
    • pp.608-613
    • /
    • 2002
  • An ultrasonic machining process is efficient and economical means for precision machining of glass and ceramic materials. However, the mechanism of the process with respect to the crack initiation and propagation and the stress development in the ceramic workpiece subsurface arc still not well understood. In this research, we have investigated the basic mechanism of ultrasonic machining of ultrasonic machining of glass by the experimental approach. For this purpose, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During machining experiments, the effects of abrasive characteristics and machining conditions on the surface roughness and the material removal rate are measured and compared.

Al합금 펄스 Nd:YAG 레이저 점 용접부의 균열 발생기구 (Mechanism of Crack Formation in Pulse Nd YAG Laser Spot Welding of Al Alloys)

  • 하용수;조창현;강정윤;김종도;박화순
    • Journal of Welding and Joining
    • /
    • 제18권2호
    • /
    • pp.213-213
    • /
    • 2000
  • This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7NO1 spot-welded by pulse Nd: YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed: center line crack($C_{C}$), diagonal crack($C_{D}$), and U shape crack($C_{U}$). Also, HAZ crack($C_{H}$), was observed in the HAZ region, furthermore, mixing crack($C_{M}$), consisting of diagonal crack and HAZ crack was observed.White film was formed at the hot crack region in the fractured surface after it was immersed to 10%NaOH water. In the case of A5083 alloy, white films in C crack and $C_D crack region were composed of low melting phases, Fe₂Si$Al_8$ and eutectic phases, Mg₂Al₃ and Mg₂Si. Such films observed near HAZ crack were also consist of eutectic Mg₂Al₃. In the case of A7N01 alloy, eutectic phases of CuAl₂, $Mg_{32}$ (Al,Zn) ₃, MgZn₂, Al₂CuMg and Mg₂Si were observed in the whitely etched films near $C_{C}$ crack and $C_{D}$ crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Si in the case of A7N01 aooly, respectively.The $C_{D}$ and $C_{C}$ cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of $C_{M}$ crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The $C_{U}$ crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification. (Received October 7, 1999)

HSS-Co와 SM55C 이종 마찰용접재의 피로강도에 관한 연구(2) (A Study on Fatigue Strength in the Friction Welded Joints of HSS-Co to SM55C Carbon Steel(II))

  • 서창민;서덕영;이동재
    • 대한기계학회논문집
    • /
    • 제19권4호
    • /
    • pp.929-940
    • /
    • 1995
  • The fatigue strength and fracture topography in the friction welded interface of high speed steel (HSS-Co) to SM55C carbon steel have been investigated through the fatigue test, SEM fractograph and EDS (energy dispersive spectrometer) analysis. Three kinds of specimens used in this research are the friction welded joints, HSS-Co and SM55C carbon steel with circumferential notch, saw notch and smooth, respectively. The notch sensitivity factor, .eta. of the friction welded joints is lower than that of the base materials, and that represents a superiority of the joint performance of FRW. Fracture topography of the FRW specimens with a notch showed a cleavage or brittle appearance, while that of the FRW smooth specimen appeared to be ductile. Furthermore, although fatigue crack likely initiated near the weld interface of the FRW smooth specimen, crack propagation continued into the HAZ of SM55C steel. Finally, fatigue fractures of the base materials were associated primarily with the inclusions located at the outer periphery of the specimen.

Micro-Crack Healing on Soda-Lime Glass by Chemical Strengthening

  • Kim, Hyeong-Jun;Lee, Sung-Min;Maeng, Jeehun;Kim, Dong-hwan
    • 한국세라믹학회지
    • /
    • 제56권5호
    • /
    • pp.483-488
    • /
    • 2019
  • We studied whether chemical strengthening can heal the flaws on soda-lime silicate glass. Artificial surface cracks were introduced on the glass by sharp indentation with various loads of 0.1 to 10 N. Then, the glasses with flaws were treated by ion-exchanging in KNO3 melt. The change in the dimension of the crack on glass was measured by a digital microscope and a scanning electron microscope. The chemical strengthening treatment enhances the strength of the glass with flaws. It is thought that the melted KNO3 not only forms the depth of the compressed layer of 7.5 ㎛, but also heals the cracks by infiltrating them and expanding the glass on both sides of the cracks. The critical length (2c) of the cracks on soda-lime glass that can be healed by chemical strengthening is 50 ㎛ or less.

引張 軸荷重 疲勞 에 의한 微小表面 균열 의 發생 . 成長擧動 (Initiation and Propagation Behaviors of Micro-Surface-Fatigue Cracks under In-Plane Tension Fatigue Tests)

  • 서창민
    • 대한기계학회논문집
    • /
    • 제9권1호
    • /
    • pp.1-9
    • /
    • 1985
  • 본 연구에서는 이러한 점에도 역점을 두어서 초기 피로균열의 발생.거동을 관 찰하기 쉬운 연강을 선택하여 편진인장반복하중을 작용시켜, 연강 평골재의 표면상에 발생.성장하는 미소표면균열의 거동을 전자현미경과 광학현미경을 병용하여 표면과 파 단면을 입체적으로 조사하여, 피로균열의 초기발생상태를 조사하고, 그 성장율을 조사 하여 파괴역학적으로 해석하여 그 특성을 조사한다.

A Numerical Model for the Freeze-Thaw Damages in Concrete Structures

  • Cho Tae-Jun
    • 콘크리트학회논문집
    • /
    • 제17권5호
    • /
    • pp.857-868
    • /
    • 2005
  • This paper deals with the accumulated damage in concrete structures due to the cyclic freeze-thaw as an environmental load. The cyclic ice body nucleation and growth processes in porous systems are affected by the thermo-physical and mass transport properties, and gradients of temperature and chemical potentials. Furthermore, the diffusivity of deicing chemicals shows significantly higher value under cyclic freeze-thaw conditions. Consequently, the disintegration of concrete structures is aggravated at marine environments, higher altitudes, and northern areas. However, the properties of cyclic freeze-thaw with crack growth and diffusion of chloride ion effects are hard to be identified in tests, and there has been no analytic model for the combined degradations. The main objective is to determine the driving force and evaluate the reduced strength and stiffness by freeze-thaw. For the development of computational model of those coupled deterioration, micro-pore structure characterization, pore pressure based on the thermodynamic equilibrium, time and temperature dependent super-cooling with or without deicing salts, nonlinear-fracture constitutive relation for the evaluation of internal damage, and the effect of entrained air pores (EA) has been modeled numerically. As a result, the amount of ice volume with temperature dependent surface tensions, freezing pressure and resulting deformations, and cycle and temperature dependent pore volume has been calculated and compared with available test results. The developed computational program can be combined with DuCOM, which can calculate the early aged strength, heat of hydration, micro-pore volume, shrinkage, transportation of free water in concrete. Therefore, the developed model can be applied to evaluate those various practical degradation cases as well.

Evaluation on the Mechanical Performance of Low-Quality Recycled Aggregate Through Interface Enhancement Between Cement Matrix and Coarse Aggregate by Surface Modification Technology

  • Choi, Heesup;Choi, Hyeonggil;Lim, Myungkwan;Inoue, Masumi;Kitagaki, Ryoma;Noguchi, Takafumi
    • International Journal of Concrete Structures and Materials
    • /
    • 제10권1호
    • /
    • pp.87-97
    • /
    • 2016
  • In this study, a quantitative review was performed on the mechanical performance, permeation resistance of concrete, and durability of surface-modified coarse aggregates (SMCA) produced using low-quality recycled coarse aggregates, the surface of which was modified using a fine inorganic powder. The shear bond strength was first measured experimentally and the interface between the SMCA and the cement matrix was observed with field-emission scanning electron microscopy. The results showed that a reinforcement of the interfacial transition zone (ITZ), a weak part of the concrete, by coating the surface of the original coarse aggregate with surface-modification material, can help suppress the occurrence of microcracks and improve the mechanical performance of the aggregate. Also, the use of low-quality recycled coarse aggregates, the surfaces of which were modified using inorganic materials, resulted in improved strength, permeability, and durability of concrete. These results are thought to be due to the enhanced adhesion between the recycled coarse aggregates and the cement matrix, which resulted from the improved ITZ in the interface between a coarse aggregate and the cement matrix.

Thermal Shock Behavior of TiN Coating Surface by a Pulse Laser Ablation Method

  • Noh, Taimin;Choi, Youngkue;Jeon, Min-Seok;Shin, Hyun-Gyoo;Lee, Heesoo
    • 대한금속재료학회지
    • /
    • 제50권7호
    • /
    • pp.539-544
    • /
    • 2012
  • Thermal shock behavior of TiN-coated SUS 304 substrate was investigated using a laser ablation method. By short surface ablation with a pulse Nd-YAG laser, considerable surface crack and spalling were observed, whereas there were few oxidation phenomena, such as grain growth of TiN crystallites, nucleation and growth of $TiO_2$ crystallites, which were observed from the coatings quenched from $700^{\circ}C$ in a chamber. The oxygen concentration of the ablated coating surface with the pulse laser also had a lower value than that of the quenched coating surface by Auger electron spectroscopy and electron probe micro analysis. These results were attributed to the fact that the properties of the pulse laser method have a very short heating time and so the diffusion time for oxidation was insufficient. Consequently, it was verified that the laser thermal shock test provides a way to evaluate the influence of the thermal shock load reduced oxidation effect.