• Title/Summary/Keyword: Surface drawing

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The Effects of Die Design and Die Series on the Surface Residual Stress of Cold Drawn Eutectoid Steel Wire (고탄소강 와이어의 냉간 인발 시 다이 디자인과 다이 시리즈가 표면 잔류 응력에 미치는 영향)

  • Bae, J.G.;Yang, Y.S.;Ban, D.Y.;Park, C.G.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.153-157
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    • 2006
  • In this study, the die design and die series on the surface residual stress of cold drawn eutectoid steel wire have been investigated. Test pieces were fabricated using die series with different mean and final reduction ratios. Surface residual stresses in the axial direction were measured by X-ray diffraction, Bruker's 2-dimensional GADDS system. The results were compared with stress profiles that were calculated by 3D and 2D finite element simulations, ABAQUS 6.4 program in finite element analysis(FEA). By means of the FEA method, optimal die shape considering delta-parameter were induced and applied in order to determine die sequence designs. Balance of the drawing stresses was also introduced to optimize die sequence.

A General Description of Tool Surface Based on Finite Element Mesh and Its Application to 3-D Sheet Forming Processes (유한요소격자에 기초한 일반적인 금형면 묘사와 3차원 박판성형공정에의 응용)

  • Yun, Jeong-Hwan;Kim, Jong-Bong;Yang, Dong-Yeol;Kim, Seok-Gwan;Yu, Dong-Jin;Lee, Jae-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.550-559
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    • 2000
  • One of the most important factor to be considered for the analysis of sheet metal forming processes is the tool surface description for arbitrarily- shaped sheet metal parts. In the present study , finite element approach is used to describe the arbitrarily shaped tool surface. In finite element mesh approach, tool surfaces ar, described by finite elements. The finite elements mesh description of the tool surface, which is originally described by CAD data, needs much time and time-consuming graphic operation. The method, however, has been widely used to describe a complex tool surface. In the present study, the contact searching algorithm for the finite element mesh approach is developed based on cell strategy method and sheet surface normal scheme. For the verification purpose, a clover cup drawing, Baden-Baden oilpan problem and a trunk floor drawing were investigated. The computational results based on the finite element approach were compared with the results of available parametric patch approach and experiments.

Prediction of Axial Residual Stress in Drawn High-Carbon Wire Resulting Due to Increase in Surface Temperature (고탄소강 다단 신선 와이어의 표면 온도 상승에 의한 축방향 잔류응력 예측)

  • Kim, Dae-Woon;Lee, Sang-Kon;Kim, Byung-Min;Jung, Jin-Young;Ban, Deok-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1479-1485
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    • 2010
  • In recent times, due to wire drawing of high carbon steel at a high speed to ensure a high productivity and high strength, axial residual stress are generated because of rapid increase in surface temperature. In the process, the temperatures of the wires increased because of the deformation of the wires and the friction between the die and wire. In particular, in the case of the wire drawing at a high speed, friction leads to a large temperature gradient so that considerable axial residual stress is generated on the surface. In this study, the relationship between axial residual stress and increase in the surface temperature was investigated, and a prediction model of uniform temperature was proposed. Then, a prediction model for residual stress was developed. The proposed model was verified by measuring the residual stress by X-ray diffraction on drawn wires.

Effects of Abdominal Drawing-in Maneuver on Muscle Activity of the Trunk and Legs during Flat Walking (복부 드로잉-인 기법이 평지 보행 시 몸통과 다리의 근 활성도에 미치는 효과)

  • Ahn, Su-Hong;Lee, Su-Kyoung;Jo, Hyun-Dai
    • Journal of the Korean Society of Physical Medicine
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    • v.15 no.2
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    • pp.49-56
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    • 2020
  • PURPOSE: This study examined the difference in muscle activity of the trunk and legs during flat walking with or without an abdominal drawing-in maneuver. METHODS: This study was conducted on 15 healthy males and eight females who were attending D University in Busan. This experiment was conducted after 15 minutes of abdominal drawing-in training using a pressure biofeedback unit before the experiment, and the difference in the muscle activity of the trunk and legs during flat walking with or without an abdominal drawing-in technique was investigated. Surface electromyography was used, and the electrode attachment site was the right sternocleidomastoid muscle, splenius capitis muscle, rectus abdominis muscle, external abdominal oblique muscle, transverse abdominis muscle, erector spinae muscle, vastus medialis muscle, and vastus lateralis muscle (TM DTS, Noraxon, USA). The data were analyzed statistically using a paired t-test on SPSS version 18.0 (IBM). RESULTS: The muscle activity of the rectus abdominis muscle, external abdominal oblique muscle, transverse abdominis muscle, vastus medialis muscle were increased significantly and maintained more than walking without maintaining an abdominal drawing-in maneuver (p < .05). Moreover, muscle activity of the erector spinae muscle was decreased significantly and maintained more than walking without maintaining an abdominal drawing-in maneuver (p < .05). CONCLUSION: Maintaining an abdominal drawing-in maneuver during flat walking is more effective during walking training.

Intuitive Spatial Drawing System based on Hand Interface (손 인터페이스 기반 직관적인 공간 드로잉 시스템)

  • Ko, Ginam;Kim, Serim;Kim, YoungEun;Nam, SangHun
    • Journal of Digital Contents Society
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    • v.18 no.8
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    • pp.1615-1620
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    • 2017
  • The development of Virtual Reality (VR)-related technologies has resulted in the improved performance of VR devices as well as affordable price arrangements, granting many users easy access to VR technology. VR drawing applications are not complicated for users and are also highly mature, being used for education, performances, and more. For controller-based spatial drawing interfaces, the user's drawing interface becomes constrained by the controller. This study proposes hand interaction based spatial drawing system where the user, who has never used the controller before, can intuitively use the drawing application by mounting LEAP Motion at the front of the Head Mounted Display (HMD). This traces the motion of the user's hand in front of the HMD to draw curved surfaces in virtual environments.

Drawing Elements and Methods for Delivering Shape Information of Freeform Architecture (비정형 건축 형상정보의 효과적인 전달을 위한 도면표현요소 연구)

  • Park, Han-Hee;Kim, Dong-Hyun
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.35 no.9
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    • pp.89-99
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    • 2019
  • In the representation of buildings with continuous changes in the curved shape of the surface, countless plans or sections are required, or none of the traditional drawings can explain the geometry of it. In other words, in no case can an ordinary drawing achieve the efficient and clear communication capability which is inherent function of the drawings. As a result, the current architects are introducing their own way of drawing technique which is developed in accordance with a specific curved shape, construction method or company resources, but this is not what can be applied to other cases because it has not been ever shared or agreed in the industry. In this process, the drawing or construction of curved building has been recognized as the exclusive property of a specific expert, or the design and construction without the in-depth understanding of the technology have resulted in the appearance of poor buildings. Therefore, this study aims to present an elements and method that can convey shape information more effectively and clearly in the drawing representation of non-linear buildings and, thus, contributes to lowering the barriers to entry into the field by providing the information to be easily applied to related projects. In order to attain this goal, the drawings of recently completed projects of free form building are analyzed to reveal the method used to effectively express the shape information of the building and to derive new drawing elements that have not been applied to the existing drawings.

Investigation into the development of deep drawing tools with small size for electronic parts utilizing the CAE and RP/RT technology (CAE 와 쾌속조형/쾌속툴링을 이용한 전자제품용 소형 금형의 개발에 관한 연구)

  • Ahn D.G.;Lee S.H.;Kim M.S.;Han G.Y.;Kim J.S.;Moon H.S.;Yoon Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.334-337
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    • 2005
  • The objective of this research works is to propose a rapid development methodology of small size deep drawing tools for electronic parts utilizing the technology combination of CAE and RP/RT. The technology is applied to the development of deep drawing tools with a drain shape. The final surface of tools is obtained from the evaluation of the formability using the CAE. In order to manufacture the physical prototype of tools fer try-out terming, several fabrication experiments are carried out for three types of rapid tool manufacturing technology. Through the fabrication experiments, the acceptable rapid manufacturing technologies of deep drawing tools with a small size have been proposed.

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A study on the change of thickness according to material change of water purifier cold and hot water tank cylindrical drawing products (정수기 냉온수 탱크 원통형 드로잉 제품의 재질 변화에 따른 두께 변화에 관한 연구)

  • Jang, Eun-Jeong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.13-18
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    • 2021
  • In plate forming technology, cylindrical drawing process is widely used in industry due to technological development. In this study, we used stainless steel 3042B and stainless steel 304J1, which are the most commonly used materials in the production of cold and hot water tanks for water purifiers, among cylindrical drawing products. Under the same conditions, the thickness of the sidewall of the product formed by drawn experiment was studied. As a result of the experiment, the bottom thickness of stainless steel 304J1 was considered to be thick. It is judged that the defect rate can be reduced by changing the breaking phenomenon of the floor surface of the cold and hot water bottles to the material of stainless steel 304j1. Stainless steel 304 2B material shows a sharp change in thickness from punch corner R to sidewall position, while stainless steel 304J1 material showed a uniform change from punch corner R to sidewall position. Stainless steel 304J1 material is considered to improve the clamping of the product in the process of extracting the product after hand drawing. The appearance of stainless steel 3042B products is considered to produce more wrinkles in the flange, which exerts greater tensile force on the sidewall during molding, resulting in uneven sidewall thickness.

Prediction Model of Surface Residual Stress for Multi-Pass Drawn High Carbon Steel Wire (고탄소강 다단 신선 와이어의 표면 잔류응력 예측모델)

  • Kim, D.W.;Lee, S.K.;Kim, B.M.;Jung, J.Y.;Ban, D.Y.;Lee, S.B.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.224-229
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    • 2010
  • During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.