• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.1
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• pp.8-13
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• 2010

The shaft surface machining is a popular machine for studying descale machine design and process in automobile industry. In this study, the descale design machine of cutting shaft surface was conducted for the detection of a tool failure in surface process. Induction harden surface is used as analyzing function to detect a sudden change in cutting process level. A preliminary stepped workpiece which had a hard condition was cut by the surface tool and a tool process obtained cutting force machine. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained.

• Journal of The Korea Institute of Healthcare Architecture
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• v.22 no.1
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• pp.29-37
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• 2016

Purpose: Since the end of the 1990s the question of detecting blind and vision-impaired persons' tactile walking surface indicators have been rasied, the study of detecting tactile walking surface indicators has been started in Japan, German, and Sweden. Through the study, Japan, German, Sweden, and international's standard was revised. The Korean standard of tactile walking surface indicators was revised in 2013, the remarkable point was missed. Therefore, this study suggested deriving a range of types and dimensions of tactile walking surface indicators reasonable, and presenting the design principles for the development of new tactile walking surface indicators though domestic and international literature review. Method: This study was proceeded by comparison analysis of results from various tactile walking surface indicators' literature review from Japan, German, and Sweden, the most suitable range of types and dimensions was abstracted. Then, the range of types and dimensions was compared to the international standards and international reference standard, the ground rules were confirmed to apply new tactile walking surface indicators design. Results: Rationally, the wide and diameter of projecting line and projecting point should be downsized in order to improve detecting blind and vision-impaired persons' tactile walking surface indicators. And with same purpose, the ratio of the wide and diameter of projecting line and projecting point should be decided. The design of the tactile walking surface indicators in addition to the size and spacing of the protrusions should be to reflect the common elements that have been suggested a number of standard criteria. Implication: In this study, the design principles was derived through test results and theoretical studies, and new tactile walking surface indicators would need to be validated in local user.

• Transactions of Materials Processing
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• v.17 no.4
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• pp.278-283
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• 2008

This paper concerns the die face design for a heat protect panel aided by the finite element forming analysis in order to eliminate the surface defect and to improve the surface quality. The CAE procedure of the stamping process is introduced in order to reveal the reason of surface inferiorities and to improve surface quality. Complicated shape of the product induces the surface inferiorities such as wrinkling due to the insufficient restraining force of the forming blank and the non-uniform contact of the blank with the tools. This paper proposes a new guideline for the die design which includes the modification of tool shapes and addition of the draw-beads on the tool surface for ensuring the increased the restraining force with the uniform contact condition. The effectiveness of the proposed design is verified by the forming analysis and is confirmed by the tryout operation in the press shop. The analysis and test results show that the modified process parameters such as tool shapes and draw-beads can reduce the tendency of wrinkling and improve surface quality.

• International Journal of Automotive Technology
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• v.8 no.1
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• pp.93-102
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• 2007

The frontal crash optimization of an engine room member using the response surface method was studied. The engine room member is composed of the front side member and the sub-frame. The thicknesses of the panels on the front side member and the sub-frame were selected as the design variables. The purpose of the optimization was to reduce the weight of the structure, under the constraint that the objective quantity of crash energy is absorbed. The response surface method was used to approximate the crash behavior in mathematical form for optimization procedure. To research the effect of the regression method, two different methodologies were used in constructing the response surface model, the least square method and the moving least square method. The optimum with the two methods was verified by the simulation result. The precision of the surrogate model affected the optimal design. The moving least square method showed better approximation than the least square method. In addition to the deterministic optimization, the reliability-based design optimization using the response surface method was executed to examine the effect of uncertainties in design variables. The requirement for reliability made the optimal structure be heavier than the result of the deterministic optimization. Compared with the deterministic optimum, the optimal design using the reliability-based design optimization showed higher crash energy absorption and little probability of failure in achieving the objective.

• Korean Journal of Computational Design and Engineering
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• v.9 no.2
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• pp.143-147
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• 2004

To design parts satisfying physical property in the continuous region, we do it in the discrete rectangular mesh points. Then we obtain points data from parts design and usually construct the surface using least squares method. In such case, that surface has an oscillation in the ineffective region which is inadequate for physical phenomena or NC machining. To solve both problems simultaneously, we extend the surface smoothly to have small curvature in the extended region. Up to now, we use the least squares method for the parts design in Color Picture Tube or Color Display Tube but in this paper, we use functions which is easily controllable. This surface has no error within the effective region compared to the least squares method.

• Journal of the Society of Naval Architects of Korea
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• v.46 no.1
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• pp.87-95
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• 2009

The applicability of optimization techniques for hull surface fitting has been important in the ship design process. In this research, the Genetic Algorithm has been used as a searching technique for solving surface fitting problem and minimizing errors between B-spline surface and the ship's offset data. The encoded design variables are the location of the vertex points and parametric values. The sufficient accuracy in surface fitting implies not only various techniques for computer-aided design, but also the future production design.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.7
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• pp.37-45
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• 2004

Grinding is a finishing operation of products in various areas. Surface roughness of industrial components obtained in grinding operation is a critical quality measure but is a function of many operating parameters and their interactions. To achieve higher surface roughness and to identify the influence of grinding parameters on surface roughness, it is an ideal situation fer using the design of experiments. This paper presents an successful optimization of grinding conditions and prediction of surface roughness using the design of experiments. From the experimental verification tests, it was observed that this approach was useful as a robust design methodology for grinding operation.

• 유체기계공업학회:학술대회논문집
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• 2002.12a
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• pp.439-443
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• 2002

In this study, three-dimensional incompressible viscous flow analysis and optimization using response surface method are presented for the design of a jet fan. Steady, incompressible, three-dimensional Reynolds averaged Wavier-Stokes equations are used as governing equations, and standard k-$\epsilon$ turbulence model is chosen as a turbulence model. Governing equations are discretized using finite volume method. Sweep angles and maximum thickness of blade are used as design variables for the shape optimization of the impeller in response surface method. The experimental points which are needed to construct response surface are obtained from the D-optimal design and Full Factorial design and relations between design variables and response surface are examined.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.553-556
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• 2003

End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.802-805
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• 2003

Structural surface becomes an antenna. The integration of antennas into structural body panels is a new high payoff technology. It emerged from the need to improve structural efficiency and antenna performance. In this paper, we developed new design concept for the structural surface which transmits and receives the electromagnetic signals, and it is termed Surface-Antenna-Structure (SAS). Design procedure was presented including structure design. material selection and design of antenna elements, which was processed according to the communication with KORSAT satellite at Ku-Band (12.25-12.75 GHz). The final demonstration article was 350$\times$200$\times$7.5mm flat antenna panel. Experimental results for antenna performances were in good agreements with design requirements. Also structural analysis was performed with SAS. estimating stress distributions under simply supported condition with Laminated Plate Theories and Wavier Solutions. The SAS concept can be extended to give a useful guide to manufacturers of structural body panels as well as antenna designers. promising innovative future communication technology.