• Title/Summary/Keyword: Surface design

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Virtual Models for 3D Printing

  • Haeseong Jee
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.1
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    • pp.1-11
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    • 1999
  • surface texture denotes set of tiny repetitive geometric features on an object surface. 3D Printing can readily create a surface of controlled macro-textures of high geometric complexity. Designing surface textures for 3D Printing, however, is difficult due to complex macro-structure of the tiny texture geometry since it needs to be compatible with the non-traditioal manufacturing method. In this paper we propose a visual simulation technique involving development of a virtual model-an intermediate geometric model-of the surface texture design prior to fabricating the physical model. Careful examination of the virtual model before the actual fabrication can help minimize unwanted design iterations. The proposed technique demonstrated visualization capability by comparing the virtual model with the physical model for several test cases.

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A Study on the Surface Roughness Using the Design of Experiment in Turning Process (선반작업에서 실험계획법을 이용한 표면 거칠기에 관한 연구)

  • 홍민성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.519-524
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    • 2000
  • This paper presents a study of surface roughness prediction model by experimental design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed and depth of cut on surface roughness. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in cutting process is a method to estimate the effects of cutting parameter on surface roughness.

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Surface Deformation Using Guide Surfaces (가이드 곡면을 이용한 곡명의 변형)

  • Kim, Sung-Hwan
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.6
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    • pp.441-451
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    • 2007
  • In this paper, the method to modify a surface through three dimensional vector field technique is presented, In this method two guide surfaces are required as a shape reference. One is the shape of original surface, the other is the target shape for the result surface. Proposed method is consists of two steps. The first step is to calculate the mapping points on original and target guide surfaces so that the shape error may be minimized. The second step is to construct the smooth vector field from mapping points of the first step. The developed method is applied to shoe design system which makes the surface modeling very easy and effective.

Variational surface design under normal field guidance

  • Wu, Weidong;Yang, Xunnian
    • Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.129-136
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    • 2015
  • This paper proposes a novel method for shape design of a Bezier surface with given boundary curves. The surface is defined as the minimizer of an extended membrane functional or an extended thin plate functional under the guidance of a specified normal field together with an initial prescribed surface. For given boundary curves and the guiding normal field, the free coefficients of a Bezier surface are obtained by solving a linear system. Unlike previous PDE based surface modeling techniques which construct surfaces just from boundaries, our proposed method can be used to generate smooth and fair surfaces that even follow a specified normal field. Several interesting examples are given to demonstrate the applications of the proposed method in geometric modeling.

Construction of Insulator and Isolator Database by Using Response Surface Model based on Taguchi's Orthogonal Array (다구찌 직교배열의 반응표면모델에 의한 흡차음재 소재 DB 구축)

  • Lee, Kwang-Ki;Kim, Byung-Hoon;Jun, In-Ki;Kang, Kyung-Soon;Kim, Ok-Bin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.619-624
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    • 2000
  • Design of experiments based on Taguchi's orthogonal array is utilized for exploring the design space and for building response surface models of insulator and isolator database in order to facilitate the effective solution of multi-objective optimization commonly occurred in NVH problems. Response surface models, called engineering database of design space, provide an efficient means to rapidly model the trade-off among many conflicting NVH goals in automotive. In the design of insulator and isolator in automotive interior part, it is important not only to construct effective matrices of NVH but also to build up engineering database of current products. The experimental design especially based on orthogonal array and the nonlinear optimization algorithms are successfully used together to obtain the optimal design of insulator and isolator. The $2^{nd}$ order response surface models of absorption coefficient and insertion loss are constructed by using modified Taguchi's $L_{12}2^13^7$ orthogonal array and successfully used in optimal design of insulator and isolator.

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Identifying Factors Affecting Surface Roughness with Electropolishing Condition Using Full Factorial Design for UNS S31603 (UNS S31603에 대하여 완전요인설계를 이용한 전해연마조건에 따른 표면 거칠기의 유효인자 산출)

  • Hwang, Hyun-Kyu;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.21 no.4
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    • pp.314-324
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    • 2022
  • The objective of this investigation was to indentify major factors affecting surface roughness among various parameters of electropolishing process using the design of an experiment method (full factorial design) for UNS S31603. Factors selected included electrolyte composition ratio, applied current density, and electrolytic polishing time. They were compared through analysis of variance (ANOVA). Results of ANOVA revealed that all parameters could affect surface roughness, with the influence of electrolyte composition ratio being the highest. As a result of surface analysis after electropolishing, the specimen with the deepest surface damage was about 35 times greater than the condition with the smallest surface damage. The largest value of surface roughness after electropolishing was higher than that of mechanical polishing due to excessive processing. On the other hand, the smallest value of surface roughness after electropolishing was 0.159 ㎛, which was improved by more than 80% compared to the previous mechanical polishing. Taken all results together, it is the most appropriate to perform electrolytic polishing with a sulfuric acid and phosphoric acid ratio of 3:7, an applied current density of 300 mA/cm2, and anelectrolytic polishing time of 5 minutes.

Effects of Risering Design and Chemical Composition on Formation of Shrinkage Cavity in Gray Cast Iron (회주철의 수축결함생성에 미치는 주조방안 및 화학조성의 영향)

  • Yu, Sung-Kon
    • Korean Journal of Materials Research
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    • v.13 no.5
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    • pp.297-302
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    • 2003
  • The effects of risering design and alloying element on the formation of defects such as external depression, primary and secondary shrinkage cavity in gray cast iron were investigated. Two types of risering design for the cylindrically step-wise specimen, No. 1(progressive solidification) and No. 2(directional solidification) risering designs, were prepared and five different alloy compositions were casted. In the No. 1 risering design, external depression or primary shrinkage cavity due to liquid contraction was observed in all the specimens from ISO 150 to ISO 350. The primary shrinkage cavity was located right under the top surface or connected to the top surface, and was characterized by smooth surface. Its size increased with an increase in ISO number. However, neither secondary shrinkage cavity nor swollen surface was observed in all the castings. In the No.2 risering design, neither primary shrinkage cavity nor secondary shrinkage cavity was observed in all the specimens due to proper risering design. A swollen surface was also not observed in all the castings with the application of pep-set mold.

Optimization of the Elastic Joint of Train Bogie Using by Response Surface Model (반응표면모델에 의한 철도 차량 대차의 탄성조인트 최적설계)

  • Park, Chan-Gyeong;Lee, Gwang-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.661-666
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    • 2000
  • Optimization of the elastic joint of train is performed according to the minimization of ten responses which represent driving safety and ride comfort of train and analyzed by using the each response se surface model from stochastic design of experiments. After the each response surface model is constructed, the main effect and sensitivity analyses are successfully performed by 2nd order approximated regression model as described in this paper. We can get the optimal solutions using by nonlinear programming method such as simplex or interval optimization algorithms. The response surface models and the optimization algorithms are used together to obtain the optimal design of the elastic joint of train. the ten 2nd order polynomial response surface models of the three translational stiffness of the elastic joint (design factors) are constructed by using CCD(Central Composite Design) and the multi-objective optimization is also performed by applying min-max and distance minimization techniques of relative target deviation.

Study on Changes of Physical Expression in Interior and Exterior Surfaces in Contemporary Architecture (현대건축물 표피의 내.외부 공간 표현성 변화에 관한 연구)

  • Lee, Yil-Pyo;Park, Hyeon-Soo
    • Proceedings of the Korean Institute of Interior Design Conference
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    • 2006.05a
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    • pp.131-134
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    • 2006
  • This study aims to inspect changes of physical expression in surfaces of both building interior and exterior in contemporary architecture. Nowadays society has transformed into more complicated framework with the development of the new media and digital technology in 21 century. Surface's expressivity has been changed with design trend and material development. Although surface study has been mainly concentrated on properties of materials and structure characters, new technology and cultural acceptance enables it extend itself to a new area with various design methods, taking its place as an important contemporary architectural element. Interior surface design is expressed with several unique methods such as optical illusion, surface exposure and spacial depth and volume, and it created dynamic space within the surface itself. In case of exterior surface, whole space seems to be designed to be coordinated with structured optical illusion as well as symbolic expression. Surface's area is extends itself with the stream of the times. This study explored the nature of surfaces with categorizing and comparing them in a various views and methods.

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Surface Roughness Analsis of Surface Grinding by Design of Experiments (실험계획법을 이용한 연삭가공물의 표면거칠기 분석)

  • 지용주;이상진;박후명;곽재섭;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.54-59
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    • 2004
  • A measure for good products manufactured by grinding process is the surface roughness that is affected by a lot of operating parameters such as types of abrasive, grain size, bond material, wheel speed, table speed, depth of cut, hardness of workpiece and stiffness of grinding machine. In this study, an application of the design of experiments was tried for evaluating the effect of operating parameters on the surface roughness. The workpiece was a high speed tool steel(SKH51) and the surface grinding was conducted. In order to obtain the best surface roughness within constraints of the working range, the optimal grinding conditions were selected. The usefulness of this method was evaluated by the statistical strategy.

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