• 제목/요약/키워드: Surface cracks

검색결과 1,294건 처리시간 0.025초

구름마찰접촉하중 시 Polyethylene tibia 요소의 표면균열 복합전파 거동에 관한 연구 (Study for Possible Crack Propagation Mechanisms for a Surface Cracked in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact)

  • 김병수;문병영
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 추계학술대회
    • /
    • pp.1222-1227
    • /
    • 2003
  • Pitting wear is a dominant form of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, $K_{I}$ and $K_{II}$, were calculated for a surface crack in a polyethylene - CoCr - bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive $K_{I}$ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $K_{II}$, was the greatest when the load was directly adjacent to the crack $(g/a={\pm}1)$. Sliding friction caused a substantial increase of both $K_{I}^{max}$ and $K_{II}^{max}$. The effective Mode I stress intensity factors, $K_{eff}$, were the greatest at $g/a={\pm}1$, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of $K_{eff}$ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

  • PDF

Effect of Pretreatments on Reducing Surface Cracks of Heat-treated Western Hemlock Roundwoods

  • Kim, Chung-Ho;Kang, Chun-Won;Kang, Seog-Goo;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
    • /
    • 제40권5호
    • /
    • pp.343-351
    • /
    • 2012
  • A large diameter roundwood is an important element of Korean traditional buildings, Hanok, and is hard to be dried without surface cracks. Four different pretreatments, such as pre-cracking, oil heating, kerfing-oil heating and PEG impregnation, were investigated for reducing the surface cracks of large-diameter roundwood specimens during heat treatment. The roundwood specimens of pre-cracking, oil heating and kerfing-oil heating showed surface cracks during pretreatment, but that of PEG impregnation did not. It was confirmed that kerfing reduced the total crack width. Among the four pretreatments and control only the PEG impregnation roundwood specimen had no crack on both outer and inner surfaces after heat treatment. The PEG impregnation specimen shrank only 1.6% in the tangential direction while the pre-cracking did 8.0%.

마찰열을 고려한 미끄럼 접촉시 내부 복수 수평균열 전파해석 (Thermoelastic Finite Element Analysis of Double horizontal Subsurface Cracks Due to Sliding Surface Traction)

  • 이진영;김석삼;채영훈
    • Tribology and Lubricants
    • /
    • 제18권3호
    • /
    • pp.219-227
    • /
    • 2002
  • A linear elastic fracture mechanics analysis of double subsurface cracks propagation in a half-space subjected to moving thermomechanical surface traction was performed using the finite element method. The effect of frictional heat at the sliding surface on the crack growth behavior is analyzed in terms of the thermal load and peclet number. The crack propagation direction is predicted in light of the magnitudes of the maximum shear and tensile stress intensity factor ranges. When moving thermomechanical surface traction exists, subsurface horizontal cracks are propagation in-plane crack growth rate at the beginning but they are propagation out-of-plane crack growth rate by the frictional heat which is occurrence by the repeated sliding contact.

마찰열을 고려한 미끄럼 접촉시 내부 복수 수평균열 전파해석 (Thermoelastic Finite Element Analysis of Multiple horizontal Subsurface Cracks Due to Sliding Surface Traction)

  • 이진영;김석삼
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
    • /
    • pp.50-58
    • /
    • 2000
  • A linear elastic fracture mechanics analysis of multiful subsurface cracks propagation in a half-space subjected to moving thermomechanical surface traction was peformed using the finite element method. The effect of frictional heat at the sliding surface on the crack growth behavior is analyzed in terms of the thermal load and peclet number. The crack propagation direction is predicted in light of the magnitudes of the maximum shear and tensile stress intensity factor ranges. When moving thermomechanical surface traction exists, subsurface horizontal cracks are propagation in-plane crack growth rate at the beginning but they are propagation out-of-plane crack growth rate by the frictional heat which is occurrence by the repeated sliding contact.

  • PDF

표면미소균열의 프랙탈 특성을 이용한 피로강도설계에 관한 연구 (A Study on the Design of Fatigue Strength using Fractal Character of Surface Micro-crack)

  • 조석수;주원식
    • 한국정밀공학회지
    • /
    • 제16권12호
    • /
    • pp.143-151
    • /
    • 1999
  • The shape of surface micro-crack is very irregular due to nonhomogeneous microstructure but is very important in respect to qualitative estimation of fatigue life. Fractal geomety can quantify the shape of surface mciro-crack. Fractal dimension is measured for surface micro-cracks with coast line and box counting method and estimates cycle ration in Al 2024-T3. The average fractal dimension $D_{favg}$ of surface micro-cracks has 3-parameter weibull distribution and location parameter is nearly constant but shape parameter decreases as cycle ration increases. The fractal dimension by coast line method is measured for individual surface micro-crack but the fractal dimension by box countin method is measured for all the surface micro-cracks under sampling area. Therefore, This paper shows fractal dimension $D_{fb}$ can predict cycle ratio $N/N_f$ more convenient than fractal dimension $D_{favg}$.

  • PDF

개선된 Max-Min 신경망을 이용한 콘크리트 균열 인식 (Recognition of Concrete Surface Cracks Using Enhanced Max-Min Neural Networks)

  • 김광백;박현정
    • 한국컴퓨터정보학회논문지
    • /
    • 제12권2호
    • /
    • pp.77-82
    • /
    • 2007
  • 본 논문에서는 콘크리트 표면 균열의 방향성을 효율적으로 인식하기 위하여 영상처리 기법을 적용하여 균열을 자동으로 검출하고 개선된 Max-Min 신경망을 제안하여 균열의 방향성을 자동으로 인식하는 기법을 제안한다. 균열 영상에서 빛의 영향을 효율적으로 보정하기 위해 모폴로지 기법인 채움 연산을 적용하고 Sobel 마스크를 적용하여 균열의 에지를 추출한 후, 반복 이진화를 적용하여 균열 영상을 이진화한다. 이진화된 균열 영상에서 2차례에 걸쳐 잡음 제거 연산을 수행한 후, 균열을 추출한다. 본 논문에서는 Max-Min 신경망을 개선하여 추출된 균열의 방향성을 자동으로 인식한다. 개선된 Max-Min 신경망은 delta-bar-delta 알고리즘을 적용하여 학습률을 자동으로 조정한다. 실제 콘크리트 표면 균열 영상을 대상으로 실험한 결과, 개선된 Max-Min 신경망이 균열의 방향성 인식에 효율적임을 확인하였다.

  • PDF

고온하 304 스테인리스강의 크리프-피로상호작용하의 미소표면균열에 관한 파괴거동 (Micro-Surface-Cracks Behavior of 304 Stainless Steel Under Creep-Fatigue Interaction at Elevated Temperature)

  • 서창민;이상돈;조일현
    • 한국해양공학회지
    • /
    • 제2권2호
    • /
    • pp.104-111
    • /
    • 1988
  • This paper deals with the micro-surface-cracks behavior on the unnotched smooth specimens of Type 304 stainless steel at $593^{\circ}C$ in air under creep and creep-fatigue conditions that have 10 mim and 1 min load holding times respectively. The behaviors of the micro-surface-cracks have been visualized by means of surface replica method and optical micro-photography. The quantitative characteristics of initiation, growth and coalescence of micro-surface-cracks have been investigated by observing and measuring the crack growth behaviors. some of the important results are as follows: Main crack initiates at grain boundary in the early stage(10 to 20%)of its life time and grows through coalescence and finally leads to fracture. The distribution of micro-surface-crack length, 2a, can be plotted against the composite Weibull distribution. The growth rate of the main crack can be plotted against the stress intensity factor, crack tip opering displacement and J integral.

  • PDF

Stress Intensity Factors for Elliptical Arc Through Cracks in Mechanical Joints by Virtual Crack Closure Technique

  • Heo, Sung-Pil;Yang, Won-Ho;Kim, Cheol
    • Journal of Mechanical Science and Technology
    • /
    • 제16권2호
    • /
    • pp.182-191
    • /
    • 2002
  • The reliable stress intensity factor analysis is required for fracture mechanics design or safety evaluation of mechanical joints at which cracks often initiate and grow. It has been reported that cracks in mechanical joints usually nucleate as corner cracks at the faying surface of joints and grow as elliptical arc through cracks. In this paper, three dimensional finite element analyses are performed for elliptical arc through cracks in mechanical joints. Thereafter stress intensity factors along elliptical crack front including two surface points are determined by the virtual crack closure technique. Virtual crack closure technique is a method to calculate stress intensity factor using the finite element analysis and can be applied to non-orthogonal mesh. As a result, the effects of clearance on the stress intensity factor are investigated and crack shape are then predicted.

압력용기 소재에서의 표면균열의 피로균열 성장특성에 관한 연구 (A Study on Fatigue Crack Growth Characterization Of Surface Crack In Pressure Vessel Materials)

  • 허용학;이주진;한지원;김종집;문한규
    • 대한기계학회논문집
    • /
    • 제14권1호
    • /
    • pp.96-102
    • /
    • 1990
  • 본 연구에서는 압력용기 소재인 SPV 50Q와 고압강관 소재로 사용하는 SPV 50Q 와 고압강간 소재로 사용하는 API 5A-K55에서의 표면균열의 표면방향과 깊이방향 또한 두께 평균에 대한 균열열림을 스트레인 게이지와 CMOD(Crack Mouth Opening Displace- ment)게이지를 이용하여 측정 비교하였다. 또한 표면균열의 균열 열림하중을 측정위 치에 따라 평가하고, 본연구에 사용한 두 소재에 대해 균열 열림을 고려한 표면균열 진전평가가 각 방향에 대해 이루어졌다.

증기발생기 전열관에 존재하는 표면균열의 한계하중 평가 (Evaluation of Limit Loads for Surface Cracks in the Steam Generator Tube)

  • 김현수;김종성;진태은;김홍덕;정한섭
    • 대한기계학회논문집A
    • /
    • 제30권8호
    • /
    • pp.993-1000
    • /
    • 2006
  • Operating experience of steam generators has shown that cracks of various morphology frequently occur in the steam generator tubes. These cracked tubes can stay in service if it is proved that the tubes have sufficient safety margin to preclude the risk of burst and leak. Therefore, integrity assessment using exact limit load solutions is very important for safe operation of the steam generators. This paper provides global and local limit load solutions for surface cracks in the steam generator tubes. Such solutions are developed based on three-dimensional (3-D) finite element analyses assuming elastic-perfectly plastic material behavior. For the crack location, both axial and circumferential surface cracks, and for each case, both external and internal cracks are considered. The resulting global and local limit load solutions are given in polynomial forms, and thus can be simply used in practical integrity assessment of the steam generator tubes.