• Title/Summary/Keyword: Surface Viscosity

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Friction Model of Sheet Metal Forming Considering Lubricant and Surface Roughness (윤활과 표면조도를 고려한 박판 성형 마찰 모델)

  • 이봉현;금영탁
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.543-550
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    • 2001
  • In order to find the effect of material property and lubricant viscosity on the frictional characteristics a sheet metal friction tester was designed and tensile test, surface roughness test, and friction test were performed with several kinds of drawing oils. Test results show that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, friction coefficient is also high. Using these test results, the friction model considering lubricant viscosity and surface roughness is developed. The validity and accuracy of the friction model are shown by comparing the punch loads among FEM analysis results employing current friction model and conventional friction model respectively and experimental measurement.

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A Study on the Viscosity and Surface Tension for Foaming Materials and the Effects of Addition Elements (발포재료(Al)의 점성 및 표면장력과 첨가요소의 영향에 관한 연구)

  • Park, Soo-Han;Kim, Sang-Youl;Ahn, Duck-Kyu;Ha, Dong-In;Cho, Soon-Hyung;Bae, Suk-Cheon;Hur, Bo-Young
    • Korean Journal of Materials Research
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    • v.12 no.9
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    • pp.729-734
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    • 2002
  • Porous Al metal was produced by batch type casting process. In this foaming process, the viscosity and surface tension of molten Al as two most important factors have been investigated in the temperature range of 680-95$0^{\circ}C$ by the ring method and rotational method respectively. The experimental results showed that both the surface tension and viscosity of the melt decreased linearly with increasing temperature. Addition of Ca decreased surface tension, but increased viscosity significantly.

Development of viscosity sensor using surface acoustic wave (탄성 표면파를 이용한 점도 센서의 개발)

  • Chong, Woo-Suk;Kim, Gi-Beum;Kang, Hyung-Sub;Hong, Chul-Un
    • Journal of Sensor Science and Technology
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    • v.17 no.4
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    • pp.289-294
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    • 2008
  • The purpose of this study is to materialize the viscosity sensor by using the SH-SAW sensor of which the center frequency is operated at higher than 50 MHz. In order to measure the viscosity, SAW sensor of which the center frequency is operated at 100 MHz is developed. By using the developed sensor, phase shift, delay time, insertion loss, and frequency variation are measured at different viscosity. The result shows that the phase shift difference between the viscosity variations is such that the difference between the distilled water and the 100 % glycerol solution is approximately $45^{\circ}$, the change of the insertion loss is approximately 9 dB, and the difference of frequency variation is approximately 5.9 MHz. Therefore, it is shown that viscosity of unknown solution can be measured with the surface acoustic wave sensor.

A Study on the Atomization Characteristics of the Ultrasonic-Energy-Irradiation High Viscosity Biodiesel Blended Fuel (초음파 에너지 조사 고 점도 바이오디젤 혼합연료의 미립화 특성에 관한 연구)

  • Song Yong-Seek;Yang In-Kwon;Kim Bong-Seock;Ryu Jung-In
    • Journal of Energy Engineering
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    • v.13 no.4
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    • pp.235-241
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    • 2004
  • This experiment was undertaken to investigate the atomization characteristics of the high viscosity biodiesel blended fuel and ultrasonic energy irradiation one. Test fuels were conventional diesel fuel and biodiesel one. We compared to the characteristics of viscosity and surface tension, SMD between high viscosity biodiesel blended fuel and ultrasonic energy irradiation one. Sauter mean diameter was measured under the variation of the spray distance. Viscosity and surface tension were measured under the variation of the time trace. To measure the droplet size, we used the Malvern system 2600c. Droplet size distribution was analyzed from the result data of Malvern system. Through this experiment, we found that the condition of the ultrasonic energy irradiation situation had smaller Sauter mean diameter of droplet, viscosity and surface tension than those of the conventional situation.

Friction Model for Sheet Metal Forming Analysis (Part1 : Experiment) (박판성형 해석용 마찰모델 (1부 : 실험))

  • 이봉현;금영탁
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.349-354
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    • 2002
  • In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction test of various sheet were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is relatively high. The result also show that as the punch radius and punch speed becomes bigger, the friction coefficient is smaller. Using experimental results, the mathematical expression between friction coefficient and lubricant viscosity, surface roughness, punch comer radius, or punch speed is also described.

Influence of Interface Active substances(Ionic and Amphoteric) on Chemical property and Streaming Electrification of Transformer Oil (이온성 및 양성 계면 활성제가 변압기유의 화학적 특성 및 유동대전에 미치는 영향)

  • 김용운;이덕출
    • Electrical & Electronic Materials
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    • v.10 no.7
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    • pp.719-726
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    • 1997
  • This research was conducted to analyze the change of surface tension, viscosity, streaming current and conductivity of transformer oil when it were injected with the interface active substances.(anionic:S-111, cationic:S-121, amphoteric:S-131) The changes properties of the surface tension and viscosity of the oil which were injected with the interface active substances were divided into the changes area and the minimum reduction area. The surface tension and viscosity of the oil which were injected with three different kinds of interface active substances showed remarkable change at the point where the concentration of the substance in anionic, in cationic and in amphoteric were 100[ppm], 10[ppm] and 1[ppm] respectively. The streaming current and conductivity of the same sample oil were also changed at the same densities of the surface tension and viscosity. For this factor, it was possibile for us to interpret the mechanism of the streaming current and conductivity. Therefore the interface active substances of the three kinds were injected into the oil within the limit of optimal volume, prevention effects of electrification were showed more excellence than unmixed insulating oil.

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A Study on Field Applicability Evaluation of the Hydrophobic - Low Viscosity Surface Treatment Material for Pavement Preventive Maintenance (소수성 특성을 이용한 저점도 AP 표면처리재의 현장 적용성 연구)

  • Choi, Jun Seong
    • International Journal of Highway Engineering
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    • v.16 no.1
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    • pp.31-39
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    • 2014
  • PURPOSES : Surface treatment material for pavement preventive maintenance should be inspected field applicability. This study(Part II) aimed to checkup coating characteristics and performance analysis using lab and field tests. The hydrophobic - low viscosity filling material for pavement preventive maintenance is presented in Part I, which is a series of companion study. METHODS : Relative comparison between general asphalt mixtures and surface treatment asphalt mixtures are analyzed and measured for the field application such as indirect tensile strength ratio(TSR), abrasion resistance, crack propagation resistance, temperature resistance, coating thickness, permeability resistance and skid resistance in terms of british pendulum number(BPN). RESULTS : It is found that TSR, crack propagation resistance and permeability resistance is increased as against uncoated asphalt specimen. Abrasion resistance and temperature resistance is secured from the initial coating thickness point of view, which is about 0.2~0.3mm. Skid resistance on the surface treatment pavement is satisfied with the BPN criteria of national highway because of exposed aggregate and crack sill induced pavement deterioration and damage cracks. CONCLUSIONS : The hydrophobic - low viscosity surface treatment material for pavement preventive maintenance is validated on field applicability evaluation based on quantitative analysis of coating thickness and performance analysis using lab and field tests.

Effect of Physical Properties of Polymer Solution on the Thickness of Ultrathin Membrane Prepared by Water Casting Method (고분자용액의 물성이 수면전개 박막의 두께에 미치는 영향)

  • Nam, Suk-Tae;Han, Myeong-Jin;Choi, Ho-Sang;Park, Young Tae
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.200-206
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    • 1998
  • The effect of surface tension and viscosity of polymer solution on the thickness of water casting membranes was studied. Spreading of polymer solutions on water surface was governed by the surface tension and viscosity of the polymer solution. The thickness of water casting membrane was affected by these two factors. The properties, mentioned above, were proportional to the polymer concentration. The order of magnitude in surface tension was PVC>PS>CA and that of viscosity was CA>PS>PVC. The difference of surface tension between water and polymer solution acts as driving force for spreading of polymer solution, but the viscosity as resistance. The thickness of polymeric membrane prepared by water casting was PS>CA>PVC. The order of membrane thickness was not as same as that of surface tension. This phenomena were due to the viscosity which acts as more effective spreading resistance than the surface tension.

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Effect of Surface Roughness of Rheometer on the Slip Phenomenon in the Viscosity Measurement of PIM Feedstock (분말사출재의 점도 측정 시 측정기 표면 조도가 미끄럼 현상에 미치는 영향)

  • 이병옥;민상준
    • Journal of Powder Materials
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    • v.9 no.4
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    • pp.251-260
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    • 2002
  • In the viscosity measurement of PIM feedstock, slip correction methods require a number of experiments and produce a high level of error. In this study, a rotational rheometer with a parallel-discs configuration having different surface roughness was tried to minimize the effect of the slip phenomenon. Disc surface was prepared in 3 different roughness conditions - a smooth and 2 roughened surfaces. Results with the roughened surfaces were compared with the results obtained with a slip correction method. Relationship between powder characteristics such as size and shape and a surface roughness of the disc was examined for feedstock of 4 different powders with a same binder. As results, the effect of the slip phenomenon could be sufficiently minimized on the roughened surface in most cases. However, the effect of the slip phenomenon could not be sufficiently minimized for feedstock of a round-particular-shape powder and in the case of very narrow gap size.

Effects of Tribological Characteristics on Lubricants Properties (The 2nd) (윤활유 성질이 마모특성에 미치는 영향(제2보))

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.335-340
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    • 2001
  • It was reviewed that the kinds of lubricating oil, viscosity, temperature and strength of materials affected the wear of the surface heat treatment. When lubricants is used under severe running conditions, their tribological characteristics are very important. We have studied the lubricating oil viscosity, kinds of additives and their amounts, and lubricating oil temperatures were changed. In order to study the effect of oil temperature on the wear of the surface, the temperature of the oil was changed for the same sample. It was shown from the test results that wear is not greatly affected by the amount of ZnDTP (Zinc dialkyl dithio phosphate) antiwear agent, but EP (Extreme pressure) additives are less effective against wear than ZnDTP additives. The viscosity of lubricating oil and its temperature greatly affect the wear of the surface. Combining all the wear data with those of the surface strength, it was observed that the higher the load, the lower the scratch of wear, and also in the case of the same running load, the lower the wear, the longer the life of the surface strength.