• Title/Summary/Keyword: Surface Topography

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Surface Characteristics of Tool Steel Machined Using Micro-EDM

  • Anwar, Mohammed Muntakim;San, Wong Yoke;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.74-78
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    • 2008
  • High-speed tool steels are extensively used in tooling industries for manufacturing cutting tools, forming tools, and rolls. Electrical discharge machining (EDM) has been found to be an effective process for machining these extremely hard and difficult-to-cut materials. Extensive research has been conducted to identify the optimum machining parameters for EDM with different tool steels. This paper presents a fundamental study of the surface characteristics of SKH-51 tool steel machined by micro-EDM, with particular focus on obtaining a better surface finish. An RC pulse generator was used to obtain a better surface finish as it produces fine discharge craters. The main operating parameters studied were the gap voltage and the capacitance while the resistance and other gap control parameters were kept constant. A negative tungsten electrode was used in this study. The micro-EDM performance was analyzed by atomic force microscopy to determine the average surface roughness and the distance between the highest peak and lowest valley. The topography of the machined surface was observed using a scanning electron microscope and a digital optical microscope.

AFM and Specular Reflectance IR Studies on the Surface Structure of Poly(ethylene terephthalate) Films upon Treatment with Argon and Oxygen Plasmas

  • Seo, Eun-Deock
    • Macromolecular Research
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    • v.12 no.1
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    • pp.134-140
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    • 2004
  • Semi-crystalline poly(ethylene terephthalate) (PET) film surfaces were modified with argon and oxygen plasmas by radio-frequency (RF) glow discharge at 240 mTorr/40 W; the changes in topography and surface structure were investigated by atomic force microscopy (AFM) in conjunction with specular reflectance of infrared microspectroscopy (IMS). Under our operating conditions, analysis of the AFM images revealed that longer plasma treatment results in significant ablation on the film surface with increasing roughness, regardless of the kind of plasma used. The basic topographies, however, were different depending upon the kind of gas used. The specular reflectance analysis showed that the ablative mechanisms of the argon and oxygen plasma treatments are entirely different with one another. For the Ar-plasma-treated PET surface, no observable difference in the chemical structure was observed before and after plasma treatment. On the other hand, the oxygen-plasma-treated PET surface displays a significant decrease in the number of aliphatic C-H groups. We conclude that a constant removal of material from the PET surface occurs when using the Ar-plasma, whereas preferential etching of aliphatic C-H groups, with respect to, e.g. , carbonyl and ether groups, occurs upon oxygen plasma.

Detection and Analysis of Three-dimensional Changes in Haeundae Marine and Beach Topography using RS and GIS Technology (RS.GIS 기법을 활용한 해운대 해저.해빈지형의 3차원 입체변화 탐지 및 분석)

  • Hong, Hyun-Jung;Choi, Chul-Uong;Han, Kyung-Soo;Jeon, Seong-Woo
    • Korean Journal of Remote Sensing
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    • v.22 no.4
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    • pp.243-253
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    • 2006
  • As the ocean and beaches have suffered from the losses of sand, it is necessary to monitor the zones that are prone to erosion continuously with the object of the long-term management. However, each ward offices are busy trying to supply sand without analyzing the marine and beach topographic changes. Therefore a long term effect of erosion has not been shown. In this study, we proposed methods to collect accurate spatial data of the oceans and beaches through sounding and GPS surveys, and detected and analyzed topographic changes quantitatively and qualitatively, by using an integrated RS and GIS techniques. The result of this study revealed that the marine topography has been eroded for 25 years, because of the straight construction of the river and the vast development of urban features, in addition with change of the mean depth 0.40 m, the water surface area 11,028 $m^2$, and submarine volume 2,207,884 $m^3$. The beach topography has accreted for 5 years and the change of the mean elevation is 0.27m, the area 6,501 $m^2$, and volume 25,667 $m^3$, because of the installation of geogrids and the seasonal effect. We conducted monitoring works on the topographic survey of the ocean and beaches and analyzed the present condition of the coastal erosions. Therefore, it is estimated that necessary information on the supply of sand, the safe marine leisure and the management of bating place could be provided.

Liquid Crystal-based Imaging of Biomolecular Interactions at Roller Printed Protein Surfaces

  • Park, Min-Kyung;Jang, Chang-Hyun
    • Bulletin of the Korean Chemical Society
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    • v.31 no.5
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    • pp.1223-1227
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    • 2010
  • In this study, the orientational behavior of thermotropic liquid crystals (LC) supported on a film of protein receptors was examined. Avidin was roller printed and covalently immobilized onto the surface of gold using NHS/EDC chemistry. The orientation of nematic 4-cyano-4'-pentylbiphenyl (5CB) was found to be parallel to the plane of the printed avidin surface before incubation with a solution of biotin. However, protein-receptor complexation induced a random orientation of 5CB, where protein-receptor complexes disturbed the nanoscale topography of the printed protein surface. Atomic force microscopy and ellipsometry was used to confirm printing and the specific interaction of proteins. These results demonstrate that the combination of LC and roller printing can be used to detect specific interactions between biomolecules by manipulating the orientational behavior of LC to the printed protein surfaces.

Study on the effects of endmill's shape on the machinabitity and the cutting time (엔드밀의 형상이 가공특성 및 절삭시간에 미치는 영향에 관한 연구)

  • 김병희;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.52-57
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    • 1993
  • In this study, the inclined endmilling process with a 3-axis machining center using inalined jigs is introduced for the purpose of reducing overall Dies/Molds machining time and improving the machining accuracies. In order to analyse the cutting mechanism of a given endmill more accurateky, the unification of the cutting mechanism model of 3-different-kind endmills is examined by using the mose radius as a parameter. By adding radial runouts as a parameter which influences on surface roughness, the superposition method which defines the effective cusp heigh superposing the cutter mark height and the conventional cusp height is modified. And 3-D surface topography predicted in this paper looks like the surface normally observed in practice. Through machining experiments, the adequacy of the superposition algorithm was confirmed.

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Research on Machineability in NURBS Interpolator Considering Constant Material Removal Rate (소재제거율을 일정하게 한 NURBS 보간기에서 절삭성 고찰)

  • Ko Tae Jo;Kim Hee Sul
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.60-66
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    • 2004
  • Increasing demands on precision machining of 3D free-form surface have necessitated the tool to move smoothly with varying feedrate. To this regard, parametric interpolators such as NURBS (Non-Uniform Rational B-Spline) interpolator have been introduced in CNC machining system. Such interpolators reduce the data burden in NC code, increase data transfer rate into NC controller, and finally give smooth motion while machining. In this research, a new concept to control cutting load in NURBS Interpolator was tried based on the curvature of curve. This is to protect cutting tool, and to have good machinability. For proof of the system, cutting force and surface topography were evaluated. From the experimental results. the interpolator is good enough for machining a free-form surface.

The effect of surface treatment on interface formation between pentacene and polymer dielectrics

  • Han, Seung-Jin;Kim, Jae-Hoon;Park, Yong-Sup;Back, Kyu-Ha;Kim, Gi-Heon;Hong, Sa-Hwan;Kim, Dal-Hyun;Kim, Jeong-Won
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1415-1418
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    • 2007
  • Electronic and structural properties of the interfaces formed by pentacene deposited on a polymer-based dielectrics are investigated by electron spectroscopy, atomic force microscopy, and water contact angle measurement. There is strong influence of surface treatment of the polymer dielectrics on the energy level alignment and the surface topography upon the pentacene deposition.

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Variations of Sea Level and Sea Surface Temperature in Korean Seas by Topex/Poseidon and NOAA

  • Yoon, Hong-Joo;Kang, Heung-Soon;Lee, Bong-Sic;Jeong, Young-Deok
    • Proceedings of the KSRS Conference
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    • v.2
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    • pp.880-883
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    • 2006
  • Altimeter(Topex/Poseidon) and AVHRR(NOAA) data were used to study the variations and correlations of Sea Level(SL) and Sea Surface Temperature (SST) in the North East Asian Seas from November 1993 to May 1998. This region is influenced simultaneously to continental and oceanic climate as the border of the East Sea(Japan Sea). SL and SST have increased gradually every year because the global warming, and presented usually a strong annual variations in Kuroshio extension region with the influence of bottom topography.

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An Experimental Study on the Effect of Surface Roughness on Nanoscale Adhesion (표면 거칠기가 나노 응착력에 미치는 영향에 관한 실험적 연구)

  • Yang Seung Ho
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.1-7
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    • 2005
  • Effect of Surface roughness on nanoscale adhesion was studied experimentally by using colloidal probe technique. Glass micro balls having the radius of $3.3\~17.4{\mu}m$ were glued at the end of AFM cantilevers to prepare colloidal probes. Adhesion force between the colloidal probe and Si-wafer was measured using pull-off force measuring method. Results showed that the measured adhesion forces are not the function of the radius of the glued balls because the ball surfaces are rough. It is also found that roughness parameters such as $R_a,\;R_q\;and\;R_{max}$ do not have important role on nanoscale adhesion. In order to find the effect of surface roughness on nanoscale adhesion, the bearing areas were extracted from the measured topography of glued balls. After normalizing the measured adhesion force with the bearing area, it was found that the normalized adhesion force kept constant as function of the radius of glued ball.

A Numerical Simulation Model for the Face Milling Operation (수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면조도에 관한 연구)

  • 홍민성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.68-75
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    • 1995
  • The milling process is one of the most important metal removal processes in industry. Due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling operation.

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