• Title/Summary/Keyword: Surface Roughness(Ra)

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The Effect of Finished Surface Orientation on Friction Characteristics in Boudary Lubrication (경계윤활에서의 가공방향에 대한 마찰특성의 연구)

  • 유응대;김태완;구영필;조용주
    • Tribology and Lubricants
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    • v.18 no.3
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    • pp.211-218
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    • 2002
  • The effect of characteristic of surface roughness and roughness patterns on friction was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2($\mu\textrm{m}$)to Ra=1.2($\mu\textrm{m}$). Three roughness pattern-transverse, oblique, longitudinal- were tested for various load and velocity. The experimental results show that the scuffing resistance of surfaces with transversal roughness pattern is higher than that of surface with longitudinal and obliq pattern. under the conditions of the roughness values of Ra=0.2, 0.5,1.0 and 1.2. surfacer roughness (Ra) was decreased with the normal load increased before scuffing occurred. oblique pattern and longitudinal pattern with Ra=0.2 and Ra=1.0 was higher scuffing load under low sliding velocity, but with Ra=0.5 was higher scuffing load under high sliding velocity.

The Effect of surface roughness on Finished Surface orientation of Friction Characteristics (가공방향의 마찰특성에 대한 표면거칠기 영향)

  • 유응대;김태완;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.267-272
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    • 2001
  • The effect of characteristic of surface roughness and roughness patterns on frictioin was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2 $\mu\textrm{m}$ to Ra=1.2 $\mu\textrm{m}$. Three roughness patterns-transverse, oblique, longitudinal- were tested for various load. Ra=1.0 $\mu\textrm{m}$ roughness showed lower friction coefficient and transversal pattern showed lower friction and high scuffing load in the test conditions.

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Study on the effect of the surface rolling condition to the surface roughness (표면 Rolling시 작업조건이 표면조도에 미치는 영향)

  • 강명순;김희남
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.68-76
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    • 1986
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness and hardness of materials. In this study, three NACHI6000 ZZ bearing were used for surface rolling tool on the mild steel and high carbon steel. The purpose of this study is to investigate the effects of rolling speed, feed rate and contact pressure on the surface roughness. The following results have been obtained with the mild steel and high carbon steel. 1. The roller finishing method has increased surface roughness from 2.4 .mu.m Ra at initial ground surface to 0.17 .mu.m Ra-0.4 .mu.m Ra. 2. The contact pressure has influenced greatly on the surface roughness. There is an optimal contact pressure. 3. As the rolling speed and the feed rate decrease, the surface roughness improves. 4. The optimal contact pressure for the good surface roughness of SS40 and STC 3 has been at 213 Kgf/Cm$^{2}$ and 220 Kgf/Cm$^{2}$ respectively.

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EFFECTS OF ELECTROLYTE CONCENTRATION AND ETCHING TIME ON SURFACE ROUGHNESS OF NI-CR-BE ALLOY (전해질 농도와 식각시간에 따른 비귀금속합금의 표면조도 변화)

  • Heo, Jae-Woong;Jeon, Young-Chan;Jeong, Chang-Mo;Lim, Chang-Sub
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.2
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    • pp.178-190
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    • 2000
  • The purpose of this study was to evaluate the surface roughness of Ni-Cr-Be alloy($Verabond^{(R)}$, Aalba Dent Inc., USA) according to electrolyte concentration and etching time. Total of 150 metal specimens ($12{\times}10{\times}1.5mm$) composed of 5 polisded specimens, 5 sandblasted specimens, 140 etched specimens were prepared. Etched groups were divided into 28 groups by the $HClO_4$ concentrations(10, 30, 50, 70%) and etching times(15, 30, 60, 120, 180, 240, 300 seconds). The mean surface roughness(Ra) and the etching depth were measured with Optical 3-dimensional surface roughness measuring machine(Accura 1500M, Intek Engineering Co., Korea) and observed under SEM. The results obtaind were as follows: 1. Surface roughness(Ra) and etching depth were affected by the order of etching time, electrolyte concentration, and their interaction(P<0.05). 2. Surface roughness(Ra) and etching depth were increased with etching time in 10%, 30% electrolyte concentrations, but they had no significant difference with etching time in 70% (P<0.05). 3. Surface roughness(Ra) and etching depth decreased in the order of 30, 10, 50, 70% electrolyte concentrations from 120 seconds etching time(P<0.05). 4. The remarkable morphologic changes in etched surface were observed along the grain boundaries in 15, 30 seconds of 10%, 30% concentrations and the morphologic changes could be denoted in the grains themselves as well as along the boundaries with the lapse of time. Even though the noticeable morphologic changes also took place in etched surface with 50% concentration, the degree of changes were less than that of changes with 10%, 30%. However, there were little morphologic changes with 70% concentration regardless of etching time. 5. Surface roughness(Ra) of sandblasting group with $50{\mu}m\;Al_2O_3$ had no significant difference with 30%-30 seconds etched group(P<0.05).

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A COMPARATIVE STUDY ON SURFACE ROUGHNESS OF GLASS IONOMER CEMENT BY SURFACE COATING AGENT (표면도포제에 따른 수복용 글라스 아이오노머 세멘트의 표면조도 비교)

  • Choi, Byung-Jai;Hwang, Dong-Hwan
    • Journal of the korean academy of Pediatric Dentistry
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    • v.23 no.4
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    • pp.915-924
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    • 1996
  • The purpose of this paper is to investigate the surface roughness of glass ionomer cement during initial setting time followed by applying surface coating agent. No other finishing or polishing procedure is done and each surface coating agents (varnish, adhesive, gloss, sealant) are used after filling of glass ionomer cement. Surface roughness indices(Ra) are measured and surface contours are obtained electronically by Surfcorder SEF-30D(Kosaka laboratory Ltd., Japan). The results are as follows: 1. During initial setting time, surface roughness increases slightly regardless of surface coating agents. But it is statistically insignificant. (p>0.05) 2. Among surface coating agents used, Ra indices of group using varnish are high significantly compared to other groups regardless of elapsed time.(p<0.05) Among the groups which has used other surface coating agents except for the varnish group, similar Ra index all over the experiment is obtained, when compared to control group (no agent). 3. If no surface treatment is performed, tri-cure glass ionomer cement (Vitremer) has higher Ra Index than light cure glass ionomer cement (Fuji II LC) (t<0.05). But there is no difference between two groups in Ra index if any kinds of agents are applied except for sealant. (t>0.05)

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Change of Surface and Electrical Characteristics of Silicon Wafer by Wet Etching(2) - Relationship between Surface Roughness and Electrical Properties - (습식 식각에 의한 실리콘 웨이퍼의 표면 및 전기적 특성변화(2) - 표면거칠기와 전기적 특성의 상관관계 -)

  • Kim, Jun-Woo;Kang, Dong-Su;Lee, Hyun-Yong;Lee, Sang-Hyeon;Ko, Seong-Woo;Roh, Jae-Seung
    • Korean Journal of Materials Research
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    • v.23 no.6
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    • pp.322-328
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    • 2013
  • The relationship the between electrical properties and surface roughness (Ra) of a wet-etched silicon wafer were studied. Ra was measured by an alpha-step process and atomic force microscopy (AFM) while varying the measuring range $10{\times}10$, $40{\times}40$, and $1000{\times}1000{\mu}m$. The resistivity was measured by assessing the surface resistance using a four-point probe method. The relationship between the resistivity and Ra was explained in terms of the surface roughness. The minimum error value between the experimental and theoretical resistivities was 4.23% when the Ra was in a range of $10{\times}10{\mu}m$ according to AFM measurement. The maximum error value was 14.09% when the Ra was in a range of $40{\times}40{\mu}m$ according to AFM measurement. Thus, the resistivity could be estimated when the Ra was in a narrow range.

Roughness and micro pit defects on surface of SUS 430 stainless steel strip in cold rolling process

  • Li, Changsheng;Zhu, Tao;Fu, Bo;Li, Youyuan
    • Advances in materials Research
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    • v.4 no.4
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    • pp.215-226
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    • 2015
  • Experiment on roughness and micro pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The relation between roughness and glossiness with reduction in height, roll surface roughness, emulsion parameters was analyzed. The surface morphology of micro pit defects was observed by SEM, and the effects of micro pit defects on rolling reduction, roll surface roughness, emulsion parameters, lubrication oil in deformation zone and work roll diameter were discussed. With the increasing of reduction ratio strip surface roughness Ra(s), Rp(s) and Rv(s) were decreasing along rolling and width direction, the drop value in rolling direction was faster than that in width direction. The roughness and glossiness were obtained under emulsion concentration 3% and 6%, temperature $55^{\circ}C$ and $63^{\circ}C$, roll surface roughness $Ra(r)=0.5{\mu}m$, $Ra(r)=0.7{\mu}m$ and $Ra(r)=1.0{\mu}m$. The glossiness was declined rapidly when the micro defects ratio was above 23%. With the pass number increasing, the micro pit defects were reduced, uneven peak was decreased and gently along rolling direction. The micro pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. When work roll diameter was small, bite angle was increasing, lubrication oil in micro pit of deformation zone was decreased, micro defects were decreased, and glossiness value on the surface of strip was increased.

PCD 공구에 의한 Graphite/Epoxy 복합재료 가공시 발생하는 표면조도의 특성 연구

  • 왕덕현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.101-105
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    • 1992
  • Machined graphite/epoxy composite surfaces were studied by using SEM(Scanning Electron Microscopy). surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and laminate composite surface. The surface roughness and profile are found to be highly dependent on the fiber layup direction and the measurement direction. Machined unidirectional and 0.deg. 45 .deg. 90 .deg. plies in laminate composite surface profiles are found to be Gaussian in the direction of machining. Since there exist bare fibers without matrix smearing in 0 .deg. ply, higher surface roughness values were found in this orientation. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters Ra without Dy (maximum Damage Depth) region and Dy are better descriptors of the machined laminate composite surface than commonly used roughness parameters Ra and Ra. The characteristics of surface profiles in laminate composite are well represented in CHD (Cumulative Height Distribution) plot and PPD (Percentage Probability Density) plot. Also, the power spectral density function is shown to be capable of identifying the wavelength distribution of the machining damage.

Effects of Surface Roughness and Microstructure on Tensile Properties of As-Casted Ni-Al Bronze (Ni-Al 청동 주물의 인장 특성에 미치는 표면 조도 및 미세 조직의 영향)

  • Park, Tae-Dong;Kim, Dae-Young
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.316-322
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    • 2000
  • Effect of surface roughness and microstructure of the specimen on tensile properties of Ni-Al bronze casting has been investigated. surface roughnesses of the tensile test specimen of interest are in range of 0.1 to 2.0 ${\mu}m$ in Ra obtained by changing machining conditions. Fracture of the Ni-Al bronze casting initiated at the surface and propagated in a brittle manner during tensile tests. Tensile elongation value of the casting was strongly dependent on the surface roughness range studied, while tensile and yield strengths were almost independent on it. The elongation value was almost constant up to the surface roughness of 1.0 ${\mu}m$ in Ra, and then decreased in a linear manner with an increase in Ra value up to 2.0 ${\mu}m$. However, tensile strength and hardness were strongly dependent on the microstructure, especially ${\alpha}$ phase fraction, and were decreased with increasing ${\alpha}$ phase fraction in microstructure. It is, therefore, recommended that decrease of surface roughness up to 1.0 ${\mu}m$ in Ra, shrinkage porosity and ${\alpha}$ phase are required in order to obtain good tensile properties for Ni-Al bronze casting.

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Evaluation of surface roughness of heat-polymerized denture base resin according to the polishing step (연마 과정에 따른 열중합 의치상 레진의 표면 거칠기 평가)

  • Hwang, Seong-Sig;Im, Yong-Woon;Kim, Si-Chul;Han, Min-Soo
    • Journal of Technologic Dentistry
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    • v.37 no.4
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    • pp.205-212
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    • 2015
  • Purpose: The objective of this study was to compare the surface roughness according to polishing process in conventional laboratory techniques used for polishing three different acrylic denture base resins. Materials and methods: Specimen preparation and surface polishing procedures were conducted to manufacturer's recommendation with three heat-polymerized denture base resins. Surface roughness and gloss were measured by a contact type tester and a LED gloss checker using thickness 2 mm and diameter 10 mm. There were five specimens for each acrylic resin material and polishing procedures. Mean average surface roughness (Ra) values of each specimen group were analyzed using a one-way ANOVA analysis of variance and Scheffe's post hoc test. Surfaces after surface roughness and gloss testing according to each polishing process were evaluated under a stereoscopic microscope. Results: The highest mean average surface roughness was measured($Ra=2.43{\pm}0.47$) for surfaces finished with a denture tungsten carbide bur in Triplex. The lowest surface roughness values ($Ra=0.11{\pm}0.07$) were determined in Vertex polished with a lathe. In addition, all materials revealed that surface roughness determined highly in HP1 and HP2 than other procedures. All correlation between surface roughness and gloss showed highly with three heat-polymerized resins. Specially, topmost correlation revealed than other material in Triplex. Significant differences in mean average surface roughness were found between polishing process used high speed lathe and low speed hand-piece. Conclusion: Laboratory polishing used to high speed was found to produce the smoothest surface of heat-polymerized denture base acrylic resin. Therefore, we recommended that high polishing process need to get smooth surface.