• 제목/요약/키워드: Surface Inspection

검색결과 1,034건 처리시간 0.027초

3차원 자유곡면 온더머신 측정 및 검사 시스템의 개발

  • 남우선;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.911-914
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    • 1995
  • Measurement and inspection of freeform surface are required in reverse design process. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfface was developed. Probe radius compensation methodology was studied via modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the measurement system was confirmed through various kinds of experiments.

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펌프 Diffuser Vane 표면결함 깊이측정 기법 개발 (Development of Inspection Technology for the Depth Sizing on Surface Flaw of Pump Diffuser Vane)

  • 박철용;김진회
    • 한국압력기기공학회 논문집
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    • 제4권2호
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    • pp.46-49
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    • 2008
  • NDE(Nondestructive examination) detects a flaw or discontinuity in materials. Flaws detected by the pre-service or in-service examinations shall be sized for the purpose of analysis and repair. A flaw that is initiated from the surface is difficult to determine its depth by NDE. The depth of the surface flaw can be measured using an ultrasonic diffracted wave. To find the optimum standard for ultrasonic parameter(For example, frequency & size of transducer), a mock-up test and simulation were established and studied. This inspection technology may show the depth sizing possibility of the flaw down to nearly two(2) mm.

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열간 슬라브 표면결함 탐상 시스템 (Surface Defect Inspection System for Hot Slabs)

  • 윤종필;정대웅;박창현
    • 제어로봇시스템학회논문지
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    • 제22권8호
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    • pp.627-632
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    • 2016
  • In this paper, we propose a new vision-based defect inspection system for the surface of hot slabs. To minimize the influence of self-emission from slab surfaces with high temperature, an optic method based on blue LED light and a blue pass filter is proposed. Because the slab surface is partially covered with scales, which are unavoidable oxidized substances caused during manufacturing, it is difficult to distinguish between vertical cracks and scale. In order to resolve this problem and to improve the detection performance, the use of a Gabor filter and dynamic programming are proposed. Finally, the effectiveness of the proposed method is shown by means of experiments conducted on images of hot slabs that were obtained from an actual slab production line.

드론 Photogrammetry 기반 댐 시설물 안전점검 적용성 연구 (A Research on Applicability of Drone Photogrammetry for Dam Safety Inspection)

  • 박동순;유진일;유호준
    • 한국구조물진단유지관리공학회 논문집
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    • 제27권5호
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    • pp.30-39
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    • 2023
  • 국가의 중요 방재시설인 대형 댐 시설물은 노후화와 홍수, 지진 등의 위험으로 디지털 전환 기술을 적용한 보다 나은 댐 안전점검 및 진단이 필수적이다. 종래의 인력에 의한 육안 안전점검 방식은 인력 접근의 어려움과 고소작업의 위험성, 노하우 중심의 점검에서 오는 데이터의 신뢰성 등의 문제가 있었다. 본 연구에서는 2개 대규모 댐 시설물을 대상으로 드론 photogrammetry에 의한 디지털 데이터 기반 댐 안전점검의 적용성을 검토하고, 지속적 활용을 위한 데이터 관리 방법론을 제시하였다. 댐 높이 42 m 및 99.9 m의 댐들에 대해 수면 및 전자기장 간섭, 심한 고저차에도 불구하고 평면적 더블그리드 및 수동 촬영 방식으로 GSD 2.5 cm/pixel 이내의 양호한 3D 디지털 모델을 생성하였다. 생성된 3D 메쉬 모델, 정사영상, 수치표면모형으로 as-built 조건의 종단 및 횡단 선형을 손쉽게 추출하여 댐의 변형 모니터링에 효과적임을 확인하였다. 댐 여수로 등 콘크리트 시설물에 대한 디지털 3D 모델로부터 균열 및 손상부를 효과적으로 검출하고 시각화하였으며, 이는 고소작업의 위험성 및 접근 제약 시설의 안전점검에 활용가능하다. 또한 댐의 안전점검 시 외관 조사망도를 3D 디지털 모델 상에서 매핑하는 방법과 손상 정보 이력 관리를 위한 관계형 데이터베이스 구조화 방안을 제안하였다. SYG댐 여수로 안전점검에 대한 투입 노동력과 시간을 실측한 결과, 드론 photogrammetry 방법은 기존 인력 육안점검에 비해 48%의 생산성 향상 효과를 확인하였다. 드론 photogrammetry 기반 댐 안전점검 디지털 전환은 업무의 생산성과 데이터 신뢰성 향상에 매우 효과적인 것으로 판단된다.

SMD의 위치와 방향 계산 및 검사 알고리듬 : 형태학적 방법과 Hough 변환 방법의 비교 (Positioning and Inspection of SMD : Comparison of Morphological Method and Hough Transform Method)

  • 권준식;최종수
    • 전자공학회논문지B
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    • 제32B권1호
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    • pp.73-84
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    • 1995
  • New morphological positioning algorithm and inspection method are presented and compared with a method by means of the Hough transform. The positioning algorithm is the process of finding the center and the rotated angle of the surface mounted device (SMD). The inspection method is capable of detecting the location of broken or bent leads. In order to obtain the center and the orientation of the SMD rapidly, the Hough transform method utilizes feature points (concave points) and is executed on a DSP board. The proposed morphological method is implemented by using the morphological skeleton subsets, and an ultimate orientation is decided by the Hit-or-Miss transform (HMT). In the inspection process, two inspection methods also are presented. The first method utilizes the morphological methods, i.e., opening and closing. It is performed before the positioning process and called an initial inspection. The second method follows the positioning process and is performed by an inspection of intersections of rulers and the lead edge (or the skeleton). It is a ruling technique which is referred to as a detailed inspection. We find the morphological approach is preciser and faster than the Hough approach by the comparison of the proposed algorithms.

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연질 고분자 발포체의 표면팽창을 통한 치수평가에 관한 연구 (Study on Size Evaluation by Surface Expansion for Soft Polymer Foam)

  • 김민우;조종래;김명훈
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.63-68
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    • 2019
  • The dimensional quality of flexible foams is often difficult to be evaluated through general machine vision inspection methods due to the free deformation of the outer shape. For the evaluation of the dimensions of flexible foams, methods of estimating the size of the product through the expansion rate of the product surface are evaluated. Specimens with various dimensions and surface gratings are prepared, and the degree of surface expansion is measured through machine vision. The correlation, between the measured surface grid size and the actual size of test specimens, is analyzed. We further analyze the correlation between the size of test specimens and the position of the surface grid. This study provides a basis for estimating the actual dimensions of specimens by measuring the surface expansion of flexible foams.

테이프 피더의 부품공급 정밀도 측정을 위한 검사 시스템 (An Inspection System for Measuring Feeding Accuracy of Tape Feeders)

  • 조태훈;이성준
    • 제어로봇시스템학회논문지
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    • 제8권7호
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    • pp.573-577
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    • 2002
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++on Windows NT with easily usable GUI. Using this system, we can automatically measure and inspect the quality of all feeders in production process by analyzing the measurement results statistically.

머신비전 기반의 가전제품 표면결함 자동검출 시스템 (Automatic detection system for surface defects of home appliances based on machine vision)

  • 이현준;정희자;이장군;김남호
    • 스마트미디어저널
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    • 제11권9호
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    • pp.47-55
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    • 2022
  • 스마트팩토리 제조공정에서의 품질관리는 중요한 요소이다. 현재, 금형 공정으로 생산되는 생활가전 제조부품의 품질검사는 대부분 작업자의 육안으로 진행되고 있으며 이로 인한 검사의 오류율이 높은 실정이다. 이러한 품질공전 개선을 위하여 결함 자동검출 시스템을 설계하여 구현하였다. 제안 시스템은 특정 위치에서 고성능 스캔 카메라로 대상물을 촬영하여 영상을 획득하고, 비전검사 알고리즘에 따라 긁힘, 찍힘, 이물질에 의한 불량품을 판독한다. 본 연구에서는 긁힘에 대한 불량 인식율을 높이기 위하여 깊이 정보 기반 분기 판단 알고리즘(Depth-based branch decision algorithm, DBD)을 개발하여 정확도를 높였다.