• 제목/요약/키워드: Surface Finish

검색결과 433건 처리시간 0.022초

엔드밀 가공의 정밀도 향상을 위한 최적정삭여유에 관한 연구 (A Study on the Optimum Finish Allowance for Machining Accuracy Improvement in the End Milling Processes)

  • 최종근;김형선;김성초
    • 한국공작기계학회논문집
    • /
    • 제13권3호
    • /
    • pp.8-15
    • /
    • 2004
  • A significant error in the end milling processes is generated due to using slender tools of which the strengths are not sufficient. In order to obtain the desired machining accuracy, therefore, it is general that at first the rough cut is implemented, then the finish cut is followed. The rough cut eliminates large volume and the finish cut does the remained part. This remaining portion after the rough cut is called as the finish allowance. Larger finish allowances make it hard to get precise dimensions at a following finish cut. Smaller finish allowances are helpful for good dimension, but it sometimes is responsible for inferior surface qualities and over cuts. This study suggests a guidance for the optimum finish allowance for machining accuracy improvement, in which the rough cuts are regulated to remain the desired margins without any over cuts. Some experiments were carried out with various cutting conditions including the change of tool strengths and depth of cuts, and also extended to up millings as well as down millings.

Surface Characteristics of Tool Steel Machined Using Micro-EDM

  • Anwar, Mohammed Muntakim;San, Wong Yoke;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제9권4호
    • /
    • pp.74-78
    • /
    • 2008
  • High-speed tool steels are extensively used in tooling industries for manufacturing cutting tools, forming tools, and rolls. Electrical discharge machining (EDM) has been found to be an effective process for machining these extremely hard and difficult-to-cut materials. Extensive research has been conducted to identify the optimum machining parameters for EDM with different tool steels. This paper presents a fundamental study of the surface characteristics of SKH-51 tool steel machined by micro-EDM, with particular focus on obtaining a better surface finish. An RC pulse generator was used to obtain a better surface finish as it produces fine discharge craters. The main operating parameters studied were the gap voltage and the capacitance while the resistance and other gap control parameters were kept constant. A negative tungsten electrode was used in this study. The micro-EDM performance was analyzed by atomic force microscopy to determine the average surface roughness and the distance between the highest peak and lowest valley. The topography of the machined surface was observed using a scanning electron microscope and a digital optical microscope.

건축벽체용 문양거푸집 개발을 통한 의장콘크리트 공법 연구 (An Experimental Study on method of Design-Concrete & Development of Design-Form used Building Wall)

  • 임현준;김종원;조상영;김우재;김성식;정상진
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
    • /
    • pp.501-506
    • /
    • 2002
  • Contemporary architecture calls for a wide range of surface textures and treatments. A surface compatible with the architect's design may vary from a glass-smooth finish to one requiring special sculptured ornamentation. These surfaces require many different types of form sheathing and lining. The purpose of study development new design form and made elaborateness shape. Easy to used in field that architecture finish material not used expect effective reduce of working hours, personnel expenses, architecture finish material, cost. After this, building wall apply a variety shape in concrete surface

  • PDF

집열면의 마감상태에 따른 축열벽 시스템의 열성능 변화에 관한 연구 (-A Study on the Thermal Performance of T.W System with Various Wall Surface Finishes-)

  • 송국섭;이언구;이명호
    • 한국에너지공학회:학술대회논문집
    • /
    • 한국태양에너지학회, 한국에너지공학회 1993년도 춘계 공동학술발표회 초록집
    • /
    • pp.64-69
    • /
    • 1993
  • The solar energy collection of a passive solar system depends on the finish of collecting surfaces. In this study, the test models of T.W system with different wall surface finishes were constructed, and the temperature distribution through the models was monitored. At the same time, a computer program based on F.D.M was developed in order to simulate various surface finishes. The difference of indoor temperature between the model with white color finish ($\alpha$=0.25) and the one with black color finish ($\alpha$=0.95) was about 1$0^{\circ}C$. For the wall with selective coating, the indoor temperature was 4-5$^{\circ}C$ higher than that of red brick wall, and 3-4$^{\circ}C$ higher than that of wall with black paint.

  • PDF

Cusp 패턴 조정과 미소 볼엔드 밀링을 이용한 3차원 자유곡면의 다듬질 (Finishing of Scupltured Surface through Cusp Pattern Control and Micro-ball End Milling)

  • 심층건;양민양
    • 한국정밀공학회지
    • /
    • 제11권1호
    • /
    • pp.177-183
    • /
    • 1994
  • The ball-end milling process is widely used in the die/mold industries, and it is very suitable for the machining of free-from surfaces. However, cusps(or scallops) remaining at the machined part along the cutter paths require anothe finish process such as polishing or grinding. In this study, a high sped micro ball-end milling method has been suggested for the finish of free- form surfaces. A new tool path which makes the geometrical roughness of workpiece be constant through the machined surface has been developed. In the high speed machining of micro ball-end muling experimets, the developed tool paths have been successfully applied. And it was concluded that the surface roughness from this finish cuts of micro ball-end milling process was acceptable.

  • PDF

SMT(Surface Mounting Technology)용 Cu 패드의 유기솔더보전제 처리공정 및 CTQ(Critical-to-Quality)분석 (Fabrication Process and CTQ Analysis of Organic Solderability Preservatives(OSP) Finish on Cu Pad for SMT)

  • 이효수;이민수
    • 마이크로전자및패키징학회지
    • /
    • 제14권1호
    • /
    • pp.1-9
    • /
    • 2007
  • OSP(Organic Solderability Preservatives)표면처리는 저비용, 고신뢰성, 친환경 특성으로 기존의 금속계 표면처리인 Ni/Au 표면처리를 대체할 수 있는 공정으로 관심 받고 있다. 그러나, OSP는 저분자로 구성된 유기물이므로 여러 온도공정으로 구성된 전자패키지공정에서 제품의 변색이 필연적으로 발생하여 전체 양산수율에 미치는 영향은 매우 크다. 본 연구에서 OSP 처리된 제품을 전자패키지 공정별로 발생하는 변색수준에 따라서 시편을 분류 및 채취하여 변색원인분석 및 솔더조인트 특성평가를 수행하였으며, 기존의 표면처리공정인 Ni/Au 처리된 제품과 통계 적으로 비교 분석하였다. 따라서 변색원인에 대한 분석을 통하여 OSP 처리된 전자패키지 제품에 적용 시 발생하는 공정문제점에 대한 해결책을 제시하였다.

  • PDF

상악중절치에서 전부도재관의 finish line형태에 따른 파절강도와 응력 분포에 관한 연구 (THE FRACTURE RESISTANCE AND STRESS DISTRIBUTION OF ALL CERAMIC CROWNS WITH TWO TYPES OF FINISH LINE ON MAXILLARY CENTRAL INCISOR)

  • 기태석;김계순;이진한;김유리;동진근
    • 대한치과보철학회지
    • /
    • 제41권4호
    • /
    • pp.405-420
    • /
    • 2003
  • Purpose : The purpose of this study was to compare the fracture resistance of the IPS Empress ceramic crown with 1.0mm width rounded shoulder, which is usually recommended in all ceramic crown. and 0.5mm width chamfer finish lines on the maxillary central incisor. Material and method : After 15 metal dies were made for each group, the IPS Empress all ceramic crowns were fabricated and cemented with resin cement(Bistite resin cement, Tokuyama Soda Co. LTD., Japan) on the metal die. The cemented crowns were mounted on the positioning jig and the universal testing machine(Zwick Z020, Zwick Co. Germany)was used to measure the fracture strength with loading on the incisal edge. And also, three-dimensional finite element stress analysis was used to measure the stress distribution with the various types of the finish lines(1.0mm width rounded shoulder, 0.5mm width chamfer), the loading site(incisal edge, incisal $\frac{1}{3}$) and the type of loading(concentration loading, distribution loading). Results and conclusion : 1. In the fracture resistance experiment according to the finish line, the mean fracture strength of rounded shoulder(876N) and the mean fracture strength of chamfer(882N) did not skew any significant difference between each other(p>0.05). 2. The stress distribution of all ceramic crown in three dimensional finite element analysis showed concentration aspect at loading point and cervical area or labial surface. 3. In metal die, there were no differences in stress distribution between finish lines, but in natural teeth model, chamfer finish line showed higher stress than rounded shoulder finish line. 4. When force was loaded on the incisal edge the stress was concentrated on the incisal edge and the cervical area of labial surface. When force was loaded on the incisal $\frac{1}{3}$, the stress concentrated on the cervical area of labial surface and the cingulum area. 5. Generally, natural teeth model showed higher and various stress than the metal die.

상악 제1소구치에서 전부도재관의 finish line 형태에 따른 파절강도와 응력 분포에 관한 연구 (Fracture Resistance and Stress Distribution of All Ceramic Crowns with Two Types of Finish Line on Maxillary First Premolar)

  • 이상권;동진근
    • 구강회복응용과학지
    • /
    • 제19권3호
    • /
    • pp.219-237
    • /
    • 2003
  • he purpose of this study was to compare the fracture resistance of the IPS Empress ceramic crown with 1.0mm width rounded shoulder, which is usually recommended in all ceramic crown, and 0.5mm width chamfer finish lines on the maxillary first premolar. 30 sound maxillary first premolars were selected and then storaged in 5% NaOCl and saline. 15 teeth were performed preparation for each group(1.0mm rounded shoulder, 0.5mm chamfer). After 30 stone dies were made for each group, the IPS Empress ceramic crowns were fabricated and cemented with resin cement(Bistite resin cement, Tokuyama Soda Co. LTD., Japan) on the natural teeth. The cemented crowns were mounted on the positioning jig and the universal testing machine(Zwick Z020, Zwick Co., Germany)was used to measure the fracture strength, with stress loading on the occlusal surface between buccal and lingual cusp. And also, three-dimensional finite element model was used to measure the stress distribution with two types of the finish lines(1.0mm rounded shoulder, 0.5mm chamfer) and two loading conditions(both buccal and lingual cusp inclination, lingual cusp inclination only). The result of the this study were as follows. In the fracture resistance experiment according to the finish line, the mean fracture strength of rounded shoulder(842N) showed higher value than that of the chamfer(590N) (p<0.05). In the three dimensional finite element analysis of all ceramic crown, metal die and natural teeth model did not show any differences in stress distribution between finish lines. Generally, when force was loaded on the occlusal inclination of buccal and lingual cusp, the stress was concentrated on the loading point and the central groove of occlusal surface. When force was loaded only on the occlusal inclination of lingual cusp, the stress was concentrated on the lingual finish line and loading point.

전극선 성분 변화에 따른 냉간금형용강의 와이어방전가공 특성 (Characteristics of Wire EDM for Cold Die Steel due to the Different Wire Electrode Component)

  • 왕덕현;정순성
    • 한국기계가공학회지
    • /
    • 제2권2호
    • /
    • pp.98-105
    • /
    • 2003
  • In the experimental study, wire EDM was conducted for cold die steel by changing the Wire electrode, peak discharge current and number of finish cut. From the micro structure analysis of SEM photographs, the size of irregular welded and added component on the EDMed surface is decreasing and size of EDMed plane surface is increasing as the decreasing peak current and increasing number of finish cut. From the analysis of coating effect, Zn component is highly contained in Br and Zn Wire EDMed surface and copper component is highly contained in Br and Al wire EDMed surface. Hardness values are Increasing as the increasing peak current and decreasing the number of finish cut The value of hardness is decreasing as Cu, Al, Zn and Br wire electrode because of the residual austenite effect of solid solution copper on solidification, and finally EDMed surface has the highest hardness values for every wire electrode. Yield strength values becomes larger and bending strength values become smaller due to the increasing the hardness. These results are increased as increasing brittleness with hardness.

  • PDF