• Title/Summary/Keyword: Surface Deflection

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Development of New Bimetal Material for Home Appliances by Using the Rolling Process (압연공정을 이용한 가전용 신 바이메탈재의 개발)

  • Park, S.S.;Lee, J.H.;Bae, D.H.;Bae, D.S.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.375-380
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    • 2007
  • The bimetals of home appliances are mainly manufactured by cladding process and these are almost consisted with Cu alloy and Ni alloy. But it is very difficult to clad these alloys, because the brittle $Cu_3O_4$ oxide film formed easily on Cu alloy surface during cladding process. Clad rolling and heat treatment processes were applied for the development of bimetals by using the Ni alloy and the 3 types of Cu alloys. Optical microstructure, micro-hardness, specific resistance, and deflection and line profile of newly processed bimetals specimens were observed and measured in this paper. Inter-diffusion was observed between Cu and Ni element in the interface of heat treated Cu alloy and Ni alloy clad material. The C1220 and Invar36 clad material showed the best property of deflection among the 3 kind of clad materials.

A Study on the Prevention of Cracks on the Trepan Area of Motor Bearing

  • Lee, Kyung-Won;Ban, Jae-Sam;Kang, Heyong-Seon;Cho, Kyu-Zong
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.215-220
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    • 2003
  • Trepan prevents the wear of the inside part of a bearing when the initial shaft rotates. It continuously contacts with the eccentric part of the shaft in rotation and is loaded repeatedly. Therefore, even if an early crack of a trepan part is small, the crack may progress by the repeated load. If the crack progresses, very small chips come out. This Is put in the rotor and prevents the rotation of the compressor, There can be leaks in a microgroove and extreme wear can occur due to lack of oil on the surface contact part. Therefore, this study was carried out to compare and investigate the trepan strength and deflection characteristics between trepan locations and dimension changes using the finite element method and search a motor bearing for a model with bigger stiffness of a trepan part and the same deflection.

Identify Hypoid gear whine noise for Deflection test and Transmission error measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Kil
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1040-1047
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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Microstructurally sensitive crack closure (微視組織에 敏感한 균열닫힘 현상)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.898-905
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    • 1986
  • In order to obtain the microstructure improving fatigue crack propagation resistance of steels, fatigue crack propagation behavior of martensite-ferrite dual phase steels is investigated in terms of crack deflection and crack closure. The results obtained are as follows; (1) .DELTA.K$_{th}$ and fatigue crack propagation resistance in low .DELTA.K region increases with increasing hardness of second phase. But the difference of this crack propagation resistance decreases with increasing .DELTA.D. (2) In low .DELTA.K region, crack closure increases with increasing hardness of second phase, when the materials have all the sam volume fractionof second phase, or when yield strengths are similar in all materials. (3) These crack closure can be explained by fracture surface roughness due to crack deflection.n.

TREPAN SHAPE MODIFICATION OF MOTOR BEARING (모터 베어링의 트레판 형상 수정에 관한 연구)

  • 이경원;반재삼;강형선;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.950-953
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    • 2002
  • Trepan prevents wear of an inside part of a bearing when the initial shaft rotates. It continuously contacts with the eccentric part of the shaft in rotation and is loaded repeatedly. Therefore, even if an early crack of a trepan part is small, a crack progresses by a repeated load. If a crack progresses, very small chips come out. This is pill in the rotor and prevents rotation of the compressor. There can be leaks in a microgroove and extreme wear can occur due to lack of oil on the surface contact pan. Therefore, this study was carried out to compare and investigate trepan strength and deflection characteristics between trepan locations and dimension changes using a finite element method and search a motor bearing for a model with bigger stiffness of a trepan part and the same deflection. And then. five different types of the oil groove model were chosen to prevent small crack and considered also machining ability and the analysis was carried out on oil feeding flow.

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Identify Hypoid Gear Whine Noise for Deflection Test and Transmission Error Measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달오차 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Gil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.2
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    • pp.127-137
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    • 2009
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

ANALYSIS OF NON-INTEGER ORDER THERMOELASTIC TEMPERATURE DISTRIBUTION AND THERMAL DEFLECTION OF THIN HOLLOW CIRCULAR DISK UNDER THE AXI-SYMMETRIC HEAT SUPPLY

  • KHAVALE, SATISH G.;GAIKWAD, KISHOR R.
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.26 no.1
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    • pp.67-75
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    • 2022
  • Analysis of non-integer order thermoelastic temperature distribution and it's thermal deflection of thin hollow circular disk under the axi-symmetric heat supply is investigated. Initially, the disk is kept at zero temperature. For t > 0 the parametric surfaces are thermally insulated and axi-symmetric heat supply on the thickness of the disk. The governing heat conduction equation has been solved by integral transform technique, including Mittag-Leffler function. The results have been computed numerically and illustrated graphically with the help of PTC-Mathcad.

FLAP DEELECTION OPTIMZATION FOR TRANSONIC CRUISE PERFORMANCE IMPROVEMENT OF SUPERSONIC TRANSPORT WING

  • Kim Hyoung-Jin;Obayashi Shigeru;Nakahashi Kazuhiro
    • 한국전산유체공학회:학술대회논문집
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    • 2000.10a
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    • pp.32-38
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    • 2000
  • Wing flap deflection angles of a supersonic transport are optimized to improve transonic cruise performance. For this end, a numerical optimization method is adopted using a three-dimensional unstructured Euler code and a discrete adjoint code. Deflection angles of ten flaps; five for leading edge and five fur railing edge, are employed as design variables. The elliptic equation method is adopted for the interior grid modification during the design process. Interior grid sensitivities are neglected for efficiency. Also tested is the validity of the approximate gradient evaluation method for the present design problem and found that it is applicable for loading edge flap design in cases of no shock waves on the wing surface. The BFGS method is used to minimize the drag with constraints on the lift and upper surface Mach numbers. Two design examples are conducted; one is leading edge flap design, and the other is simultaneous design of leading edge and trailing edge flaps. The latter gave a smaller drag than the former by about two counts.

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A Study on the Con-focal Microscope for the Surface Measurements (공초점 현미경을 이용한 물체표면 형상측정에 관한 연구)

  • 강영준;송대호;유원재;백성훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.73-81
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    • 2003
  • In case of hollow cylinder extrusion using porthole die, the effects of extrusion parameters-temperature, the speed of extrusion, the shape of the die and mandrel-on metal flow in porthole die extrusion of aluminum have been investigated. However, there have been few studies about condenser tube extruded by porthole die. Original metal flow of condenser tube by porthole die extrusion is similar to hollow cylinder extrusion but the estimation of metal flow for extrusion parameters is different. For example, variation of chamber length in hollow extrusion only affects the welding pressure, however, the welding chamber length in condenser tube extrusion influences to the welding pressure as well as the deflection of mandrel. This study was designed to evaluate metal flow, welding pressure, extrusion load, tendency of mandrel deflection according to angular variation in the bottom of chamber in porthole die. Estimation was carried out using finite element method in as non-steady state. Analytical results can provide useful information the optimal design of porthole die.

Experimental Study Of Supersonic Coanda Jet

  • Kim, Heuydong;Chaemin Im;Sunhoon, Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.33-33
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    • 1999
  • The Coanda effect is the tendency for a fluid jet to atach itself to an adjacent surface and follow its contour without causing an appreciable flow separation. The jet is pulled onto the surface by the low pressure region which develops as entrainment pumps fluid from the region between the jet and the surface. Then the jet is held to the wall surface by the resulting radial pressure gradient which balance the inertial resistance of the jet to turning. The jet may attach to the surface and may be deflected through more than 180 dog, when the radius of the Coanda surface is sufficiently large compared to the height of the exhaust nozzle. However, if the radius of curvature is small, the jet turns through a smaller angle, or may not attach to the surface at all. In general, the limitations in size and weight of a device will limit the radius of the deflection surface. Thus much effort has been paid to improve the jet deflection in a variety of engineering fields. The Coanda effect has long been applied to improve aerodynamic characteristics, such as the drag/lift ratio of flight body, the engine exhaust plume thrust vectoring, and the aerofoil/wing circulation control. During the energy crisis of the seventies, the Coanda jet was applied to reduce vehicle drag and led to drag reductions of as much as about 30% for a trailer configuration. Recently a variety of industrial applications are exploiting another characteristics of the Coanda jets, mainly the enhanced turbulence levels and entrainment compared with conventional jet flows. Various industrial burners and combustors are based upon this principle. If the curvature of the Coanda surface is too great or the operating pressure too high, the jet flow will break away completely from the surface. This could have catastrophic consequences for a burner or combustor. Detailed understanding of the Coanda jet flow is essential to refine the design to maximize the enhanced entrainment in these applications.

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