• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.44 no.7
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• pp.593-602
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• 2016

Numerical simulations on the close-coupled supersonic gas atomizer for metallic powder production were performed in this study. A proper turbulence model was chosen and then VOF(Volume of Fluid) and DPM(Discrete Phase Model) methods were sequentially applied for the simulations of primary and secondary break-up processes of liquid metal. Diameters of parent droplets were calculated by analyzing Level-Set function contour from the VOF result. Finally, the distribution of particle diameter was obtained from the DPM result at exit of the computational domain.

• 한국전산유체공학회:학술대회논문집
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• 1996.05a
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• pp.131-136
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• 1996

The numerical method for the flow field of a gas atomization process is presented. For the analysis of the compressible supersonic jet flow of a gas. an axisymmetric Navier-Stokes equations are solved using a LU-factored upwind method. The MUSCL type TVD scheme is used for the discretization of inviscid flux, whereas Steger-Warming splitting and LU factorization is applied to the implicit operator. For the validation of the present method, we computed the flow field around the simple gas atomizer proposed by Issac. The numerical results has shown excellent agreement with the experimental data.

• Journal of Powder Materials
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• v.2 no.2
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• pp.120-134
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• 1995

The behavior of the flow about gas atomizers with a supersonic nozzle containing an under-expanded or over-expanded jet is very important with respect to performance and stability characteristics. Since detailed experiments are expensive, computational fluid mechanics have been applied recently to various relating flow field. In this study, a higher order upwind method with the 3rd order MUSCL type TVD scheme is used to solve the full Reynolds Wavier-Stokes equations. To delineate the purely exhaust jet effects, the melt flow is not considered. Comparison is made with some experimental data in terms of density fields. The influence of the exhaust-jet-to freestream pressure ratio and the effect of the protrusion length of the melt orifice are studied. The present study leads us to believe that the computational fluid mechanics should be considered as powerful tool in predicting the gas atomizer flows.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.20 no.7
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• pp.2267-2276
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• 1996

Twin-fluid atomization has been widely used in combustors and process industries because of its high performance and simple structure. Flow visualization and pressure measurements were conducted to investigate the effects of gas flow in twin-fluid atomization. Schlieren photographs showed that changes in atomizing gas pressure, altered the wave patterns, and the lengths of both recitrculating toroid (impinging stangnation point) nad supersonic flow region in the jet. A longer supersonic wave pattern like net-shape wqas observed as atomizing gas pressure increased. The disintegration phenomenon of liquid delivery tube. The variation of spray angles with gas pressures were obtained by visualization using laser sheet beam. Suction pressuresat the nozzle orifice exit and recirculating region are shown to be used to estimate the stable atomization condition of a twin-fluid atomizer.