• Title/Summary/Keyword: Superplastic Alloy

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Modeling Deformation Behavior of Heterogenous Microstructure of Ti-6AI-4V Alloy using Probability Functions (확률함수를 이용한 비균질 Ti-6Al-4V 합금의 변형거동 모델링)

  • Ko, Eun-Young;Kim, Tae-Won
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.292-297
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    • 2003
  • A stochastic approach has been presented for superplastic deformation of Ti-6AJ-4V alloy, and probability function are used to heterogeneous phase distributions. The experimentally observed spatial correlation function are developed, and microstructural evolutions together with superplastic deformation behavior have investigated by means of the probability function. The result have shown that the probability varies approximately linearly with separation with distance, and significant deformation enhanced probability changes during the deformation. The stress-strain behavior with the evolutions of probability function can be correctly predicted by the model. The finite clement implementation using Monte Carlo simulation associated with phase re-distributions shows that better agreement with experimental data of failure strain on the test specimen.

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Non-uniform Failure in Superplastic Ti-6Al-4V Alloy (초소성 Ti-6Al-4V 합금에서의 불균일 파손)

  • 김태원
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.663-669
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    • 2000
  • A material model has been presented, at the continuum level, for the representation of superplastic deformation coupled with microstructural evolution. The model presented enables the effects of the spatial variation of distributions of grain size to be predicted at the process level. The model has been tested under conditions of both homogeneous and inhomogeneous stress and strain by carrying out detailed comparison of predicted distributions of grain size and their evolutions with experimentally obtained data. Experimental measurements have shown the extent of the spatial variation of the distribution of grain size that exists in the titanium alloy, Ti-6Al-4V. It is shown that whilst not large, the variations in grain size distributions are sufficient to lead to the development of inhomogeneous deformation in test pieces, which ultimately result in localisation of strain and failure.

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Micro Forming of Metallic Micro-parts and Surface Patterns by Employing Vibrational Load (진동 하중을 이용한 마이크로 부품 및 표면 패턴 성형 기술)

  • Na, Y.S.;Lee, J.H.;Lee, W.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.64-67
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    • 2009
  • Vibrational micro-forming of pyramidal shape patterns was conducted for an Al superplastic alloy, Al 5083 and a Zr-based bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$. A vibrational micro-forming system was specially designed for generating vibrational load by combining a PZT actuator with a signal generator. Single crystal Si micro dies with wet-etched pyramidal patterns were used as master dies for vibrational micro-forming. The micro-formed pattern height was increasing with increasing the frequency of the vibrational load. In particular, the vibrationally-microformed pattern height was similar or even higher than the statically-microformed pattern height when the load frequency exceeded about 125 kHz. It was also observed that the crystal grains affect the surface quality of the microformed pattern and the distribution of the pattern height in the die cavity array.

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Characterization of superplastic material SPF8090 Al-Li for the strain-rate and the temperature (변형률속도와 온도에 따른 SPF8090 Al-Li 초소성재료의 물성치 평가)

  • Lee, Ki-Seok;Huh, Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.89-93
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    • 1997
  • A superlastic material, aluminum - lithium alloy 8090, were examined with uniaxial tensile test to investigate its thermomechanical behavior. The tests were carried out at the strain-rates ranging from 2${\times}$10-4 to 1${\times}$10-2 and at the temperatures from 48 0$^{\circ}C$ to 540$^{\circ}C$. The experiments produced force-displacement curves which converted to stress-strain curves. From the curves, several important superplastic factor such as strain-rate sensitivity, optimum strain-rate and strength coefficient were obtained.

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Effects of Grain Size on High Temperature Deformation Behavior of Sc added Al-Mg Alloy (Sc첨가한 Al-Mg 합금의 고온변형 거동에 미치는 결정립 크기의 영향)

  • Woo, K.D.;Kim, S.W.;Kim, H.S.;Yang, C.H.;Park, H.C.;MIURA, Y.;Park, K.T.
    • Korean Journal of Materials Research
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    • v.12 no.9
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    • pp.701-705
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    • 2002
  • High temperature tensile test has been performed at $450^{\circ}C$ at different strain rate with various grain size due to different reduction rate of Al-4wt%Mg-0.4wt%Sc alloy which is known to be one of useful superplastic alloys. The grain size of Al-4wt%Mg-0.4wt%Sc alloy is $67~100\mu\textrm{m}$ which is courser than that of the alloy which is commonly used as the superplastic material. The total elongation of the Al-4wt%Mg-0.4wt%Sc alloy is strongly dependent on the average grain size, and is a linear function of the inverse average grain size for the present alloy.

Fabrication of Lightweight Sandwich Structural Components with Superplastic Forming/Diffusion Bonding Technology (초소성/확산접합 기술을 이용한 티타늄 샌드위치 경량구조물 제작)

  • Lee, Ho-Sung;Yoon, Jong-Hoon;Yi, Yeong-Moo;Shin, Dong Hyuk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.9
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    • pp.778-782
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    • 2007
  • In the present study, design and forming process of fabricating titianium lightweight components are developed with applicaton of superplastic forming and diffusion bonding technology. SPF/DB(Superplastic forming/Diffusion bonding) technology is one of the advanced technologies to reduce production cost and weight and currently applied to aircrafts and space launchers in foreign countries. The present study constructs an analysis model to predict superplastic forming behavior of titanium alloy, which is well known for its resistance to deform. The experimental results show the forming of titanium lightweight sandwich structure is successfully performed from 3 sheets of Ti-6Al-4V. The results demonstrate that the developed technology to process design of SPF/DB by the finite element method can be applied to various types of components.

HYDROXYAPATITE GRANULE IMPLANTED Ti-ALLOY

  • Nonami, Toru;Taoda, Hiroshi;Kamiya, Akira;Naganuma, Katsuyoshi;Sonoda, Tsutomu;Kameyama, Tetsuya
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.356-359
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    • 1999
  • To obtain a biomaterial that has both biological affinity and high mechanical strength, hydroxyapatite granules were implanted into the surface of pure titanium film coated titanium alloy. The film was coated by reactive DC sputtering method on the alloy substrate. Hydroxyapatite granules (32- $38\mu\textrm{m}$ in diameter)were spread over titanium alloy substrate and pressed to implant the granules in the substrate. They can be implanted into substrate under 17MPa at $800^{\circ}C$ for 10minutes. The only tops of the granules were exposed and they were firmly stuck in substrate. The hydroxyapatite implanted titanium alloy composites were expected to be useful for biomaterials as artificial bones and dental roots.

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Superplasticity of Magnesium Alloys and SPF Applications (마그네슘합금의 초소성 특성과 응용)

  • Shim, Jae-Dong;Byun, Ji-Young
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.53-61
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    • 2017
  • Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.

Development of Aerospace Components Forming Technology using Superplasticity and Diffusion Bonding Characteristic (초소성 및 확산접합을 이용한 우주항공 부품 성형기술 개발)

  • Lee, Ho-Sung;Yoon, Jong-Hoon;Yi, Yeong-Moo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.3 s.22
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    • pp.51-55
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    • 2005
  • In this paper, a near net shape technology using superplasticity and diffusion bonding characteristics was presented for application to various components of aircraft and missiles. Due to these special characteristics of some aerospace alloys, it is possible to produce complex components to shape very near final dimension with enhanced design freedom, reduced material usage, and overall saving of weight and cost. The high pressure vessel for a space launcher was fabricated with Ti-6Al-4V alloy by superplastic forming and diffusion bonding process and the failure characteristics are compared with conventionally fabricated vessel spin formed and TIG welded. The structural integrity of the superplastic forming and diffusion bonding process was successfully demonstrated.