• Title/Summary/Keyword: Suction Pump Model

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Stability analysis of pump using finite element method (유한요소법에 의한 펌프축계의 안정성해석)

  • 양보석
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.4
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    • pp.31-40
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    • 1986
  • With the tendency toward high speed and high pressure in centrifugal pumps, the problem of sub-synchronous vibration has arisen, caused by the hydraulic forces of the working fluid, such as wearring, balance piston, impeller, etc.. These forces can drastically alter the rotor critical speeds and stability characteristics, and can be acted significant destabilizing forces. For preventing such self-excited vibration, the desing of the rotor system needs, which would secure the stability of the machine. In this paper, a procedure is presented for dynamic modeling of rotor-bearing-seal-impeller systems which consist of rigid disks, distributed parameter finite rotor elements and discrete bearings, seals and impellers. A finite element model including the effects of rotatory inertia and gyroscopic moments is developed using the consistent matrix approach. The technique of dynamic matrix reduction is applied to the shaft matrices to reduce them to a set of matrices of dynamic of significantly fewer degrees of freedom. The representation of bearing, seal and impeller elements is in term of linearized stiffness and damping matrices by reasonably small perturbations from equilibrium. The stability behavior of a typical double suction centrifugal pump is presented. Results show the influence of clearance and flow conditions on running speeds and stability characteristics.

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Prediction of Internal Tube Bundle Failure in High Pressure Feedwater Heater for a Power Generation Boiler by the Operating Record Monitoring (운전기록 모니터링에 의한 발전보일러용 고압 급수가열기 내부 튜브의 파손예측)

  • Kim, Kyeong-seob;Yoo, Hoseon
    • Plant Journal
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    • v.15 no.2
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    • pp.56-61
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    • 2019
  • In this study, the failure analysis of the internal tube occurred in the high pressure feedwater heater for power generation boiler of 500 MW supercritical pressure coal fired power plant was investigated. I suggested a prediction model that can diagnose internal tube failure by changing the position of level control valve on the shell side and the suction flow rate of the boiler feedwater pump. The suggested prediction model is demonstrated through additional cases of feedwater system unbalance. The simultaneous comparison of the shell side level control valve position and the suction flow rate of the boiler feedwater pump compared to the normal operating state value, even in the case of the high pressure feedwater heater for the power boiler, It can be a powerful prediction diagnosis.

Design of an Axial-flow Pump Using a Genetic Optimization Technique (유전적 최적화 기법을 이용한 축류 펌프의 설계)

  • Song, Jae-Wook;Oh, Jae-Min;Chung, Myung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.6
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    • pp.795-804
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    • 2002
  • The optimal design code of an axial flow pump has been developed to determine geometric and fluid dynamic variables under hydrodynamic as well as mechanical design constraints. The design code includes the optimization of the complete radial distribution of the geometry by determining the coefficients of 2$^{nd}$ order polynomials to represent the three-dimensional geometry. The optimization problem has been formulated with a nonlinear multivariable objective function, maximizing the efficiency and stall margin, while minimizing the net positive suction head required. Calculation of the objective function is based on the mean streamline analysis and through-flow analysis using the present state-of-the-art model. The optimal solution is calculated using the penalty function method in which the genetic optimizer is employed. The optimized efficiency and design variables are presented in this paper as a function of non-dimensional specific speed in the range, 2$\leq$ $n_{s}$ $\leq$10. The results can be used in preliminary design of axial flow pumps.

Low Speed Design of Rear Rotor in Contra-Rotating Axial Flow Pump

  • Cao, Linlin;Watanabe, Satoshi;Momosaki, Simpei;Imanishi, Toshiki;Furukawa, Akinori
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.2
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    • pp.105-112
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    • 2013
  • The application of contra-rotating rotors for higher specific speed pump has been proposed in our studies, which is in principle effective for reducing the rotational speed and/or the pump size under the same specification of conventional axial flow pump. In the previous experiments of our prototype, the cavitation inception at the tip region of the rear rotor rather than that of the front rotor and the strong potential interaction from the suction surface of the rear rotor blade to the pressure surface of the front one were observed, indicating the possibility to further improve the pump performance by optimizing rotational speed combination between the two rotors. The present research aims at the design of rear rotor with lower rotational speed. Considering the fact that the incoming flow velocity defects at the tip region of the rear rotor, an integrated inflow model of 'forced vortex' and 'free vortex' is employed. The variation of maximum camber location from hub to tip as well as other related considerations are also taken into account for further performance improvement. The ideas cited above are separately or comprehensively applied in the design of three types of rear rotor, which are subsequently simulated in ANSYS CFX to evaluate the related pump performance and therefore the whole low speed design idea. Finally, the experimental validation is carried out on one type to offer further proofs for the availability of the whole design method.

Performance Simulation of Flow Control Oil Pump for Auto Transmission According to Rotating Speed (자동변속기용 유량제어 오일펌프의 회전속도 변화에 따른 성능 해석)

  • Moon, Han-Byul;Cho, Hong-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3044-3050
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    • 2015
  • The purpose of this study is to analyze the performance of the flow control oil pump for automatic transmission. The numerical model for analysis the performance of the flow control oil pump was develop and the characteristics of the internal flow, discharge flow rate, displacement of outer ring, driving torque, generation of cavitation was investigated according to rotating speed. As a result, the cavitation generation increased as the rotating speed increased. The volumetric efficiency was 90% for 2200 rpm and it decreased rapidly, then it decreased about 81% for 5000 rpm. Besides, the cavitation generation was 20%~30% for inlet of suction part, but it reduced below 13% owing to the compression. However, it shows higher cavitation generation for high rotating speed like 5000 rpm.

Analysis on Characteristic of Pressure Fluctuation in Hydraulic Turbine with Guide Vane

  • Shi, FengXia;Yang, JunHu;Wang, XiaoHui
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.3
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    • pp.237-244
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    • 2016
  • An unsteady three-dimensional simulation based on Reynolds time-averaged governing equation and RNG $k-{\varepsilon}$ turbulence model, was presented for pump-as-turbine, the pressure fluctuation characteristic of hydraulic turbine with guide vane was obtained. The results show that the time domains of pressure fluctuation in volute change periodically and have identical cycles. In volute tongue and inlet pressure fluctuations are light, while in dynamic and static coupling interface pressure fluctuations are serious; In impeller blade region the pressure fluctuation of pressure surface are lighter than that of suction surface. The dominant frequencies of pressure fluctuation concentrate in low frequency region, and concentrate within 2 times of the blade passing frequency.

Hydraulic Model Experiments of Flow Changes according to the Water Level in the Intake Basin (흡수정 내의 수위 변화에 따른 유동장 변화에 관한 수리모형실험)

  • Kim, Dong Hwan;Kim, Du Yong;Kim, Jin Ho;Shin, Moon Seup;Yum, Deuk Joon
    • Proceedings of the Korea Water Resources Association Conference
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    • 2015.05a
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    • pp.54-58
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    • 2015
  • 인간이 생활하는데 필요한 전기를 생산하는 시설 중 하나인 화력발전소의 발전수차를 냉각시키기 위하여 많은 양의 냉각수를 바다에서 취수하게 되는데, 이 과정 중에서도 특히 흡입수조(Intake Basin)에서 흡입펌프(Suction Pump)를 통과하는 단계가 매우 중요하다. 흡입수조의 형상과 펌프운용조건 등에 의하여 흡입구(Bell Mouth)에 접근하는 유동이 비대칭일 경우 흡입구 주변에서 선회류가 발생하거나 유속분포가 비균일?비대칭이 되기 쉽다. 그러면 선회류가 더욱 악화되어 볼텍스(Vortex)로 발달되면 취수 펌프에 악영향을 준다. 또한 볼텍스의 발생은 흡입수조의 형상뿐만이 아니라 낮은 수위일 경우 수면과 흡입구의 거리가 짧아지면서 자유수면볼텍스 또는 수중볼텍스가 발생할 확률이 높아지게 된다. 본 연구에서 수리모형시험을 통하여 펌프 조합 및 수위 변화에 따른 볼텍스의 발생여부를 파악하고 볼텍스 저감장치를 고안하였다.

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The plan of depreciation vortex developing a Pump suction Pipes through Sump model test (수리모형실험을 통한 펌프 흡입배관부 보텍스 현상 저감방안)

  • Ahn, IS;Kim, SH;Kim, KY;Roh, HW;Lee, YH
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.193-198
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    • 2004
  • In general, the function of intake structure, whether it be a open channel, a fully wetted tunnel, a sump or a tank is to supply an evenly distributed flow to a pump station. An even distribution of flow, characterized by strong local flow, can result in formation of surface or submerged vortices, and with certain low values of submergence, my introduce air into pun, causing a reduction of capacity and efficiency, an increase in vibration and additional noise. This study investigated experimentally the formation of the vortex to understand the mechanism of vortex formation and to prevent the formation of vortex in the sump model using by the model test and PIV tool. Sump model was manufactured to 1/8 scale with the drawing of W intake pumping station. from the results of model test and PIV, the vortex were occurred the in the whole section. Thus, sump model tests with the anti-vortex device might be considered to prevent the formation of vortex in the sump model.

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A Study on Numerical Simulation for the Work Environment Improvement of Highway Tollgate Booth (고속도로 요금소 부스 근무환경 개선을 위한 기류해석 연구)

  • 김신도
    • Journal of Korean Society for Atmospheric Environment
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    • v.16 no.2
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    • pp.129-140
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    • 2000
  • Simulation study has been carried out to analyze the air flow supplying from the heat pump system inside the tollgate booth by using the Phoenix computer simulation program. Through this simulation analysis we can find the problem of present tollgate booth in terms of air flow and recommend an improved model also simulate this model. Final results as follows; It was turned out that the fresh air conditioning is not provided to the worker effectively due to the improper location of inlet and outlet in the present tollgate booth in addition to that the air curtain system applied in the booth lowered air circulation from outside. The improved model was suggested first to increase the air curtain effect by downsizing the window and by installation of the air curtain suction line to reduce the induced outdoor air second to supply the fresh air to the worker directly by relocation of the inlet and outlet of supplying air. With these improved modifications better results have been reached in terms of air flow inside the booth. Next through the air flow simulation of outside booth the contaminated outdoor air has been easuily infiltrating into the booth through the window because of its rectangle shape. Stream like shape of booth has been proposed through the computer simulation as an alternative shape of tollgate booth for a new design.

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Internal Flow Analysis of Seawater Cooling Pump using CFD (CFD를 이용한 해수냉각펌프의 내부유동 분석)

  • Bao, Ngoc Tran;Yang, Chang-jo;Kim, Bu-gi;Kim, Jun-ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.1
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    • pp.104-111
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    • 2017
  • This research focuses on simulation and visualization of flow field characteristics inside a centrifugal pump. The 3D numerical analysis was carried out by using a numerical CFD tool, addressing a Reynolds Average Navier-Stock code with a standard k-${\varepsilon}$ two-equation turbulence model. The simulation accounts for friction head loss due to rough walls at suction, impeller, discharge areas and volumetric head loss at impeller wear ring. A comparison of performance curves between simulation and experimentation is included, and it reveals a same trend of those results with a small difference of maximum 5 %. At best efficiency point, velocity vectors are smooth but it changes significantly under off-design point, a strong recirculation appears at the outlet of impeller passages near tongue area. A relatively uniform preassure distribution was observed around the impeller in despite of the tongue. Within the volute, because of its geometry, spiral vortexes formed, proving that the flow field in this region was relatively turbulent and unsteady.