• Title/Summary/Keyword: Structured beam

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High Quality Nano Structured Single Gas Barrier Layer by Neutral Beam Assisted Sputtering (NBAS) Process

  • Jang, Yun-Sung;Lee, You-Jong;Hong, Mun-Pyo
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.251-252
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    • 2012
  • Recently, the growing interest in organic microelectronic devices including OLEDs has led to an increasing amount of research into their many potential applications in the area of flexible electronic devices based on plastic substrates. However, these organic devices require a gas barrier coating to prevent the permeation of water and oxygen because organic materials are highly susceptible to water and oxygen. In particular, high efficiency OLEDs require an extremely low Water Vapor Transition Rate (WVTR) of $1{\times}10^{-6}g/m^2$/day. The Key factor in high quality inorganic gas barrier formation for achieving the very low WVTR required ($1{\times}10^{-6}g/m^2$/day) is the suppression of defect sites and gas diffusion pathways between grain boundaries. In this study, we developed an $Al_2O_3$ nano-crystal structure single gas barrier layer using a Neutral Beam Assisted Sputtering (NBAS) process. The NBAS system is based on the conventional RF magnetron sputtering and neutral beam source. The neutral beam source consists of an electron cyclotron Resonance (ECR) plasma source and metal reflector. The Ar+ ions in the ECR plasma are accelerated in the plasma sheath between the plasma and reflector, which are then neutralized by Auger neutralization. The neutral beam energies were possible to estimate indirectly through previous experiments and binary collision model. The accelerating potential is the sum of the plasma potential and reflector bias. In previous experiments, while adjusting the reflector bias, changes in the plasma density and the plasma potential were not observed. The neutral beam energy is controlled by the metal reflector bias. The NBAS process can continuously change crystalline structures from an amorphous phase to nano-crystal phase of various grain sizes within a single inorganic thin film. These NBAS process effects can lead to the formation of a nano-crystal structure barrier layer which effectively limits gas diffusion through the pathways between grain boundaries. Our results verify the nano-crystal structure of the NBAS processed $Al_2O_3$ single gas barrier layer through dielectric constant measurement, break down field measurement, and TEM analysis. Finally, the WVTR of $Al_2O_3$ nano-crystal structure single gas barrier layer was measured to be under $5{\times}10^{-6}g/m^2$/day therefore we can confirm that NBAS processed $Al_2O_3$ nano-crystal structure single gas barrier layer is suitable for OLED application.

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The Effect of the Core-shell Structured Meta-aramid/Epoxy Nanofiber Mats on Interfacial Bonding Strength with an Epoxy Adhesive in Cryogenic Environments (극저온 환경에서 에폭시 접착제의 물성 향상을 위한 나노 보강재의 표면 개질에 관한 연구)

  • Oh, Hyun Ju;Kim, Seong Su
    • Composites Research
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    • v.26 no.2
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    • pp.129-134
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    • 2013
  • The strength of adhesive joints employed in composite structures under cryogenic environments, such as LNG tanks, is affected by thermal residual stress generated from the large temperature difference between the bonding process and the operating temperature. Aramid fibers are noted for their low coefficient of thermal expansion (CTE) and have been used to control the CTE of thermosetting resins. However, aramid composites exhibit poor adhesion between the fibers and the resin because the aramid fibers are chemically inert and contain insufficient functional groups. In this work, electrospun meta-aramid nanofiber-reinforced epoxy adhesive was fabricated to improve the interfacial bonding between the adhesive and the fibers under cryogenic temperatures. The CTE of the nanofiber-reinforced adhesives were measured, and the effect on the adhesion strength was investigated at single-lap joints under cryogenic temperatures. The fracture toughness of the adhesive joints was measured using a Double Cantilever Beam (DCB) test.

Effect of SPR Chip with Nano-structured Surface on Sensitivity in SPR Sensor (나노형상을 가진 표면플라즈몬공명 센서칩의 감도 개선 효과)

  • Cho, Yong-Jin;Kim, Chul-Jin;Kim, Namsoo;Kim, Chong-Tai;Kim, Tae-Eun;Kim, Hyo-Sop;Kim, Jae-Ho
    • Food Engineering Progress
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    • v.14 no.1
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    • pp.49-53
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    • 2010
  • Surface plasmon resonance (SPR) which is utilized in thin film refractometry-based sensors has been concerned on measurement of physical, chemical and biological quantities because of its high sensitivity and label-free feature. In this paper, an application of SPR to detection of alcohol content in wine and liquor was investigated. The result showed that SPR sensor had high potential to evaluate alcohol content. Nevertheless, food industry may need SPR sensor with higher sensitivity. Herein, we introduced a nano-technique into fabrication of SPR chip to enhance SPR sensitivity. Using Langmuir-Blodgett (LB) method, gold film with nano-structured surface was devised. In order to make a new SPR chip, firstly, a single layer of nano-scaled silica particles adhered to plain surface of gold film. Thereafter, gold was deposited on the template by an e-beam evaporator. Finally, the nano-structured surface with basin-like shape was obtained after removing the silica particles by sonication. In this study, two types of silica particles, or 130 nm and 300 nm, were used as template beads and sensitivity of the new SPR chip was tested with ethanol solution, respectively. Applying the new developed SPR sensor to a model food of alcoholic beverage, the sensitivity showed improvement of 95% over the conventional one.

The Effect of Wall Thickness of ZnO Nanotubes on the Ethanol Gas Sensing Performance (산화아연 나노튜브의 벽 두께에 따른 에탄올 가스 검출특성)

  • Kang, Wooseung
    • Journal of the Korean institute of surface engineering
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    • v.50 no.3
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    • pp.225-229
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    • 2017
  • ZnO nanotubes were synthesized to investigate the effect of wall thickness on the ethanol gas sensing performance. The wall thickness of the nanotubes was varied from approximately 20 to 60 nm. Transmission electron microscopy, X-ray diffraction and SAED (Selected Area Electron Beam Diffraction) analyses showed that the synthesized nanotubes were polycrystalline structured ZnO with the diameter of approximately 200-300nm. The ZnO nanotubes sensor with an optimum wall thickness of 51.8nm showed approximately 8 times higher response, compared to that with 21.14nm wall thick nanotubes, to the ethanol concentration of 500 ppm at the temperature of $300^{\circ}C$. The wall thickness of 51.8nm was found to be a little larger than 46nm, which was theoretically derived Debye length. Along with the study of the wall thickness effect on the performance of the sensors, the mechanisms of gas sensing of the polycrystalline ZnO nanotubes are also discussed.

A Bead Shape Classification Method using Neural Network in High Frequency Electric Resistance Welding (신경회로망을 이용한 고주파 전기 저항 용접 파이프의 비드 형상 분류)

  • Ko, K.W.;Kim, J.H.;Kong, W.I.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.86-94
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    • 1995
  • Bead shape in high frequency electric resistance (HER) pipe welding gives useful information on judging current welding conditon. In most welding process, heat input is controlled by skilled operators observing color and shape of bead. In this paper, a visual monitoring system is designed to observe bead shape in HERW pipe welding process by using structured light beam and a C.I.D(Charge injection device) camera. To avoid some difficul- ties arising in extracting stable features of stripe pattern and classifying the extracted features, Kohonen neural network is used to classify such bead shapes. The experimental results show accurate classification performance of the proposed method.

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A Study on Weld Bead Profile Measurement System for Use in Automatic Weld Bead Removal System

  • Lee, Jeong-Woo;Lee, Eun-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.194-197
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    • 1999
  • Automatic weld bead removal system is consisted of bead removal tool, bead profile measurement system and tool motion control system. In this paper, design of weld bead profile measurement system which is used for automatic weld bead removal system is described. The system measures the weld bead position, normal vector of the auto-body and weld bead profile. The optical sensor with structured laser beam is used as a sensor and comparison of the sensor that can be used for this purpose is discussed in detail. The measurement process and the related software developed for this purpose are also described. A median filter, average filter and long line filters are used and their effects in bead profile measurement are discussed. The measurement system is integrated into automatic bead removal system and is used to remove weld bead in rear pillar of automotive body. The whole system operates well in automotive body assembly line and thus the system is proved to be good for this purpose.

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A Simple Hierarchical fuzzy Controller (단순한 형태의 계층 퍼지 제어기)

  • Joo, Moon-G.;Lee, Jin-S.
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.505-507
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    • 1998
  • In this paper, a simple hierarchical fuzzy inference system using structured Takagi-Sugeno type fuzzy inference units(SFIUs) is proposed. The number of fuzzy rules of the proposed HFIS is minimum in the sense of that only the number of partitions of each system variables, not of intermediate outputs of layered fuzzy controllers, are concerned. And resulted number of fuzzy rules is a summation of partition in each system variables. Gradient descent algorithm is used for adaptation of fuzzy rules. The ball and beam control is performed in computer simulation to illustrate the performance of the proposed controller.

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Selection and Allocation of Point Data with Wavelet Transform in Reverse Engineering (역공학에서 웨이브렛 변황을 이용한 점 데이터의 선택과 할당)

  • Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.158-165
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    • 2000
  • Reverse engineering is reproducing products by directly extracting geometric information from physical objects such as clay model wooden mock-up etc. The fundamental work in the reverse engineering is to acquire the geometric data for modeling the objects. This research proposes a novel method for data acquisition aiming at unmanned fast and precise measurement. This is come true by the sensor fusion with CCD camera using structured light beam and touch trigger sensor. The vision system provides global information of the objects data. In this case the number of data and position allocation for touch sensor is critical in terms of the productivity since the number of vision data is very huge. So we applied wavelet transform to reduce the number of data and to allocate the position of the touch probe. The simulated and experimental results show this method is good enough for data reduction.

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Development of an MCNP-Based Cone-Beam CT Simulator (MCNP 기반의 CBCT 전산모사 시스템 개발)

  • Lim, Chang-Hwy;Cho, Min-Kook;Han, Jong-Chul;Youn, Han-Bean;Yun, Seung-Man;Cheong, Min-Ho;Kim, Ho-Kyung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.351-359
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    • 2009
  • We have developed a computer simulator fur cone-beam computed tomography (CBCT) based on the commercial Monte Carlo code, MCNP. All the functions to generate input files, run MCNP, convert output files to image data, reconstruct tomographs were realized in graphical user-interface form. The performance of the simulator was demonstrated by comparing with the experimental data. Although some discrepancies were observed due to the ignorance of the detailed physics in the simulation, such as scattered X-rays and noise in image sensors, the overall tendency was well agreed between the measured and simulated data. The developed simulator will be very useful for understanding the operation and the better design of CT systems.

Effects of Process Induced Damages on Organic Gate Dielectrics of Organic Thin-Film Transistors

  • Kim, Doo-Hyun;Kim, D.W.;Kim, K.S.;Moon, J.S.;KIM, H.J.;Kim, D.C.;Oh, K.S.;Lee, B.J.;You, S.J.;Choi, S.W.;Park, Y.C.;Kim, B.S.;Shin, J.H.;Kim, Y.M.;Shin, S.S.;Hong, Mun-Pyo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1220-1224
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    • 2007
  • The effects of plasma damages to the organic thin film transistor (OTFT) during the fabrication process are investigated; metal deposition process on the organic gate insulator by plasma sputtering mainly generates the process induced damages of bottom contact structured OTFTs. For this study, various deposition methods (thermal evaporation, plasma sputtering, and neutral beam based sputtering) and metals (gold and Indium-Tin Oxide) have been tested for their damage effects onto the Poly 4-vinylphenol(PVP) layer surface as an organic gate insulator. The surface damages are estimated by measuring surface energies and grain shapes of organic semiconductor on the gate insulator. Unlike thermal evaporation and neutral beam based sputtering, conventional plasma sputtering process induces serious damages onto the organic surface as increasing surface energy, decreasing grain sizes, and degrading TFT performance.

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