• Title/Summary/Keyword: Structural foam

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활성탄소와 이산화 타이타늄을 활용한 폼 복합체의 질소산화물의 제거 성능 평가 (Evaluation of the Removal Performance of Nitrogen Oxides of Foam Composites Using Activated Carbon and Titanium Dioxide)

  • 최현철;최영철
    • 한국구조물진단유지관리공학회 논문집
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    • 제26권6호
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    • pp.120-127
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    • 2022
  • 질소산화물(NOx)은 대기오염의 주요 인자로 일산화질소와 이산화질소의 형태로 존재하며 인체에 유해하다. 최근 대기 중 NOx를 제거하기 위한 많은 연구가 진행되고 있으며, 이러한 노력은 건설재료 분야에서도 동일하다. NOx는 광촉매 반응을 이용하여 효율적으로 제거할 수 있는 것으로 알려져 있다. 본 연구에서는 활성탄(AC)과 이산화타이타늄(TiO2)을 이용한 폼 복합재의 NOx 제거성능을 조사하였다. AC는 폼 복합체의 비표면적을 증가시켜 TiO2의 광촉매 반응 효율을 향상시켰다. 본 연구에서는 AC의 혼합율을 주요 변수로 하여 폼 복합체를 제조하였다. 제조된 시험체를 이용하여 ISO-22197-1에 제시된 시험방법에 따라 NOx 제거성능을 평가하였다. 폼 복합체의 비표면적은 AC 함량에 따라 증가하는 경향을 나타내었으나 15% 이상에서는 감소하였다. 또한 AC 혼입률이 15%일 때 NOx 제거 효율이 가장 높았다.

구조용 폼의 조성 및 열 노화에 따른 변형특성 관찰 (Investigation of Properties of Structural Foam with Different Conformation and via Thermal Aging Condition)

  • 최진영;권일준;박성민;권동준
    • Composites Research
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    • 제31권4호
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    • pp.122-127
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    • 2018
  • 섬유강화고분자복합재료(CFRP, Carbon Fiber Reinforced Plastics)의 경량화는 자동차 및 항공 분야에서 끊임없이 요구되고 있으며, 구조용 폼과 CFRP를 혼합하여 샌드위치 복합재료로 사용되고 있다. 본 연구에서는 열경화성 소재인 에폭시 폼과 폴리우레탄 폼 및 열가소성 소재인 PET 폼과 PVC 폼의 조성 차이에 따른 폼의 형상 및 열 노화를 통해 변화되는 기계적 특성 변화를 관찰하였다. 성형한 에폭시 폼, 폴리우레탄 폼 및 상용화된 PET 폼과 PVC폼을 180도에서 열 노화시켰으며, 30, 60, 120, 180분의 노화시간에 따라 구조용 폼의 변화를 광학 현미경 및 만능시험기로 폼 셀의 형상 및 압축강도를 평가하였다. 궁극적으로 에폭시 폼이 가장 높은 2.6 MPa의 압축강도를 가졌으며, 열 노화 조건에서도 물성저하나 형상의 변화가 거의 발생되지 않았다. 이는 에폭시 폼이 타 구조용 폼에 비해 열 노화 조건에서 후경화되어 강직한 조성을 이루며, 타 구조용 폼과는 다르게 내열 특성이 우수하기 때문에 고온용 구조용 폼으로 적용하기 적합한 소재임을 확인하였다.

소형 WIG선의 복합재 주날개 구조 개념 설계에 관한 연구 (A Study on Conceptual Structural Design for the Composite Wing of A Small Scale WIG Flight Vehicle)

  • 공창덕;박현범;김주일;강국진;박미영
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.179-184
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    • 2005
  • In the present study, conceptual design of the main wing for 20 seats WIG{wing in Ground Effect) flight vehicle, which will be a high speed maritime transportation system for the next generation, was performed. The high stiffness and strength Carbon-Epoxy material was used for the major structure and the skin-spar with a foam sandwich structural type was adopted for improvement of lightness and structural stability. As a design procedure for this study, firstly the design load was estimated with maximum flight load, and then flanges of the front and the rear spar from major bending load and the skin structure and the webs of the spars were preliminarily sized using the netting rules and the rule of mixture. In order to investigate the structural safety and stability, stress analysis was performed by Finite Element Codes such as NASTRAN/PA TRAN[6] and NISA II [7]. From the stress analysis results, it was confirmed that the upper skin structure between the front spar and rear spar was very unstable for the buckling. Therefore in order to solve this problem, a middle spar and the foam sandwich structure at the upper skin and the web were added. After design modification, even thought the designed wing weight was a little bit heavier than the target wing weight, the structural safety and stability of the final design feature was confirmed. Moreover, in order to fix the wing structure at the fuselage, the insert bolt type structure with six high strength bolts was adopted for easy assembly and removal.

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SnO2-Coated 3D Etched Cu Foam for Lithium-ion Battery Anode

  • Um, Ji Hyun;Kim, Hyunwoo;Cho, Yong-Hun;Yoon, Won-Sub
    • Journal of Electrochemical Science and Technology
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    • 제11권1호
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    • pp.92-98
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    • 2020
  • SnO2-based high-capacity anode materials are attractive candidate for the next-generation high-performance lithium-ion batteries since the theoretical capacity of SnO2 can be ideally extended from 781 to 1494 mAh g-1. Here 3D etched Cu foam is applied as a current collector for electron path and simultaneously a substrate for the SnO2 coating, for developing an integrated electrode structure. We fabricate the 3D etched Cu foam through an auto-catalytic electroless plating method, and then coat the SnO2 onto the self-supporting substrate through a simple sol-gel method. The catalytic dissolution of Cu metal makes secondary pores of both several micrometers and several tens of micrometers at the surface of Cu foam strut, besides main channel-like interconnected pores. Especially, the additional surface pores on etched Cu foam are intended for penetrating the individual strut of Cu foam, and thereby increasing the surface area for SnO2 coating by using even the internal of Cu foam. The increased areal capacity with high structural integrity upon cycling is demonstrated in the SnO2-coated 3D etched Cu foam. This study not only prepares the etched Cu foam using the spontaneous chemical reactions but also demonstrates the potential for electroless plating method about surface modification on various metal substrates.

수소제조를 위한 다공성 FeCrAl 금속 합금 Foam의 NiO 촉매 담지 및 미세구조 분석 (Synthesis and Microstructure Analysis of NiO Catalysts Coated on the FeCrAl Metal Alloy Foam for Hydrogen Production)

  • 이유진;안건형;박만호;이창우;최상현;정주용;조성종;이근재;안효진
    • 한국재료학회지
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    • 제24권8호
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    • pp.393-400
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    • 2014
  • NiO catalysts were successfully coated onto FeCrAl metal alloy foam as a catalyst support via a dip-coating method. To demonstrate the optimum amount of NiO catalyst on the FeCrAl metal alloy foam, the molar concentration of the Ni precursor in a coating solution was controlled, with five different amounts of 0.4 M, 0.6 M, 0.8 M, 1.0 M, and 1.2 M for a dip-coating process. The structural, morphological, and chemical bonding properties of the NiO-catalyst-coated FeCrAl metal alloy foam samples were assessed by means of field-emission scanning electron microscopy(FESEM), scanning electron microscopy-energy dispersive spectroscopy(SEM-EDS), X-ray diffraction(XRD), and X-ray photoelectron spectroscopy(XPS). In particular, when the FeCrAl metal alloy foam samples were coated using a coating solution with a 0.8 M Ni precursor, well-dispersed NiO catalysts on the FeCrAl metal alloy foam compared to the other samples were confirmed. Also, the XPS results exhibited the chemical bonding states of the NiO phases and the FeCrAl metal alloy foam. The results showed that a dip-coating method is one of best ways to coat well-dispersed NiO catalysts onto FeCrAl metal alloy foam.

구조용 경량 알루미늄 발포금속의 기계적 특성 연구 분석 (Mechanical Characteristics Analysis of Structural Light-weight Aluminum Foam)

  • 마정범;이정익
    • 한국융합학회논문지
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    • 제2권3호
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    • pp.1-6
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    • 2011
  • 대표적인 경량금속 중의 하나인 알루미늄 폼재의 연구동향을 기계적인 측면에서 고찰하여 보았다. 특히 기공(pore)을 가진 알루미늄재료는 난연성, 감쇠특성, 에너지흡수 성능 등 여러 측면에서 기존의 폴리머 폼재보다 우수한 기계적 성능을 가지고 있고, 더욱이 재활용이 가능하다는 면에서 환경보호에 관심이 집중되고 있는 현 시점에서 연구가 활발히 진행되고 있다. 폼재의 일반적 특성, 에너지 흡수 및 소음흡수 특성에 대해 살펴보고 폼재가 적용된 사례들에 대한 분석을 통해 향후 폼재와 외곽 구조재의 접합문제 등에 대한 제언을 하였다.

Mechanical behaviour of a syntactic foam/glass fibre composite sandwich: experimental results

  • Papa, Enrico;Corigliano, Alberto;Rizzi, Egidio
    • Structural Engineering and Mechanics
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    • 제12권2호
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    • pp.169-188
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    • 2001
  • This note presents the main results of an experimental investigation into the mechanical behaviour of a composite sandwich conceived as a lightweight material for naval engineering applications. The sandwich structure is formed by a three-dimensional glass fibre/polymer matrix fabric with transverse piles interconnecting the skins; the core is filled with a polymer matrix/glass microspheres syntactic foam; additional Glass Fibre Reinforced Plastics extra-skins are laminated on the external facings of the filled fabric. The main features of the experimental tests on syntactic foam, skins and sandwich panels are presented and discussed, with focus on both in-plane and out-of-plane responses. This work is part of a broader research investigation aimed at a complete characterisation, both experimental and numerical, of the complex mechanical behaviour of this composite sandwich.

Numerical investigation on scale-dependent vibrations of porous foam plates under dynamic loads

  • Fenjan, Raad M.;Ahmed, Ridha A.;Faleh, Nadhim M.;Fatima, Fatima Masood
    • Structural Monitoring and Maintenance
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    • 제7권2호
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    • pp.85-107
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    • 2020
  • Dynamic responses of porous piezoelectric and metal foam nano-size plates have been examined via a four variables plate formulation. Diverse pore dispersions named uniform, symmetric and asymmetric have been selected. The piezoelectric nano-size plate is subjected to an external electrical voltage. Nonlocal strain gradient theory (NSGT) which includes two scale factors has been utilized to provide size-dependent model of foam nanoplate. The presented plate formulation verifies the shear deformations impacts and it gives fewer number of field components compared to first-order plate model. Hamilton's principle has been utilized for deriving the governing equations. Achieved results by differential quadrature (DQ) method have been verified with those reported in previous studies. The influences of nonlocal factor, strain gradients, electrical voltage, dynamical load frequency and pore type on forced responses of metal and piezoelectric foam nano-size plates have been researched.

Porosity effects on post-buckling behavior of geometrically imperfect metal foam doubly-curved shells with stiffeners

  • Mirjavadi, Seyed Sajad;Forsat, Masoud;Yahya, Yahya Zakariya;Barati, Mohammad Reza;Jayasimha, Anirudh Narasimamurthy;Hamouda, AMS
    • Structural Engineering and Mechanics
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    • 제75권6호
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    • pp.701-711
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    • 2020
  • This papers studies nonlinear stability and post-buckling behaviors of geometrically imperfect metal foam doubly-curved shells with eccentrically stiffeners resting on elastic foundation. Metal foam is considered as porous material with uniform and non-uniform models. The doubly-curved porous shell is subjected to in-plane compressive loads as well as a transverse pressure leading to post-critical stability in nonlinear regime. The nonlinear governing equations are analytically solved with the help of Airy stress function to obtain the post-buckling load-deflection curves of the geometrically imperfect metal foam doubly-curved shell. Obtained results indicate the significance of porosity distribution, geometrical imperfection, foundation factors, stiffeners and geometrical parameters on post-buckling characteristics of porous doubly-curved shells.

Impact of a shock wave on a structure strengthened by rigid polyurethane foam

  • Mazek, Sherif A.;Mostafa, Ashraf A.
    • Structural Engineering and Mechanics
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    • 제48권4호
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    • pp.569-585
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    • 2013
  • The use of the rigid polyurethane foam (RPF) to strengthen sandwich structures against blast terror has great interests from engineering experts in structural retrofitting. The aim of this study is to use the RPF to strengthen sandwich steel structure under blast load. The sandwich steel structure is assembled to study the RPF as structural retrofitting. The filed blast test is conducted. The finite element analysis (FEA) is also used to model the sandwich steel structure under shock wave. The sandwich steel structure performance is studied based on detonating different TNT explosive charges. There is a good agreement between the results obtained by both the field blast test and the numerical model. The RPF improves the sandwich steel structure performance under the blast wave propagation.