• Title/Summary/Keyword: Strip tension

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Development of Width Control System at Top of Strip for Hot Finishing Mill (열간 사상압연 선단부 폭 제어 시스템 개발)

  • Park, Cheol-Jae;Lee, Duk-Man
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.152-157
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    • 2001
  • This paper presents the design method of the new controller for looper system in hot strip finishing mill. Looper response time is related to the performance of the tension control to reduce the delivery width error. The quality of the hot strip product, especially width deviation at the top of the strip, is influenced greatly by the precision of tension control. In this paper, a new fuzzy PID control system is designed to obtain the fast looper angle response and the high control precision. The computer simulation to verify the performance of the new controller is executed. From the results of the simulation, the tension control can obtain better performance than that of the conventional PID case.

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Prediction for Weather Strip Using Nonlinear Finite Element Analysis (비선형 유한요소해석을 이용한 웨더스트립의 특성예측)

  • Jang, Wang-Jin;Han, Chang-Yong;Woo, Chang-Su;Lee, Seong-Beom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1022-1027
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    • 2008
  • TPE is used as alternative for rubber, the best example is the weather strip for automobile. The nonlinear material properties of weather strip were important to predict the behaviors of weather strip. Uniaxial tension and equi-biaxial tension tests were performed to achieve the nonlinear material constant and stress-strain curves. The nonlinear material constant of weather strip is evaluated by using the nonlinear finite element analysis. In this paper, the prediction for weather strip is analyzed by using commercial finite element program, ANSYS. The nonlinear finite element analysis of weather strip is executed to predict the behavior of weather strip for automobile.

Tesion Control of Unwinder/Winder using a Tension Observer (장력 관측기를 이용한 풀림롤/감김롤의 장력제어)

  • Song, Seung-Ho;Seol, Seung-Gi
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.1
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    • pp.62-69
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    • 2000
  • The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

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Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills (열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

A Study on the Design of a Looper Strip Controller and its Robustness for Hot Strip Mills Using ILQ Control (역최적제어(ILQ)를 이용한 열간압연시스템의 루퍼 장력제어기 설계 및 견실성 연구)

  • Hwang, I-Cheol;Kim, Seong-Bae
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.93-98
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    • 2001
  • This paper studies on the design of an ILQ(Inverse Linear Quadratic optimal control) looper control system for hot strip mills. The looper which is placed between each stand plays an important role in controlling strip width by regulating strip tension variation generated from the velocity difference of main work rolls. The mathematical model for looper is firstly obtained by Taylor's linearization of nonlinear differential equations, where it is given as a linear and time invariant state-space equation. Secondly, a looper servo controller is designed by ILQ control algorithm, which is an inverse problem of LQ(Linear Quadratic optimal control) control. By tunning control gain arbitration parameters and time constants, it is shown that the ILQ looper servo controller has the performance that makes well to follow desired trajectories of both strip tension and looper angle.

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Determination of Double-K Fracture Parameters of Concrete Using Split-Tension Cube: A Revised Procedure

  • Pandey, Shashi Ranjan;Kumar, Shailendra;Srivastava, A.K.L.
    • International Journal of Concrete Structures and Materials
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    • v.10 no.2
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    • pp.163-175
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    • 2016
  • This paper presents a revised procedure for computation of double-K fracture parameters of concrete split-tension cube specimen using weight function of the centrally cracked plate of finite strip with a finite width. This is an improvement over the previous work of the authors in which the determination of double-K fracture parameters of concrete for split-tension cube test using weight function of the centrally cracked plate of infinite strip with a finite width was presented. In a recent research, it was pointed out that there are great differences between a finite strip and an infinite strip regarding their weight function and the solution of infinite strip can be utilized in the split-tension specimens when the notch size is very small. In the present work, improved version of LEFM formulas for stress intensity factor, crack mouth opening displacement and crack opening displacement profile presented in the recent research work are incorporated. The results of the double-K fracture parameters obtained using revised procedure and the previous work of the authors is compared. The double-K fracture parameters of split-tension cube specimen are also compared with those obtained for standard three point bend test specimen. The input data required for determining double-K fracture parameters for both the specimen geometries for laboratory size specimens are obtained using well known version of the Fictitious Crack Model.

Roll force and tension distribution along the width for the precision prediction of strip deformation (판 변형 정밀 예측을 위한 폭방향 압하력 및 tension 분포예측 모델 개발)

  • Kim Y. K.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.153-162
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    • 2004
  • The force profile from strip to work roll is very important factor in deformation of roll. But It is not easy to predict the profile because strip crown affect its tendency. From finite element method result, some assumptions can be obtained and the roll force profile model is derived. Also the tension profile and lateral strain are derived. The prediction accuracy of the proposed model is examined through comparison with finite element calculation result.

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A design of ANFIS controller through ES algorithm for disturbances rejection in Hot Rolling

  • Jaekyung Jung;Ohmin Kwon;Lee, Sangmoon;Sangchul Won
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.374-374
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    • 2000
  • In this paper, we developed an ANFIS controller through ES algorithm for disturbances rejection in Hot Rolling. The looper of a Hot Rolling is installed between each pair of stands and plays key roles to enhance the product quality of the strip by controlling the tension and the width of the strip. At the same time, the AGC on top of the Mill produces a strip with the desired thickness through pressing its Mill. Between both, however, interactions are caused by coupling effects among strip tension, looper angle and strip thickness. In addition, in case disturbances, it is more difficult to keep strip quantities desirable. So we present an ANFIS controller through ES algorithm which is able to identify fuzzy rule with input/output data and update itself through output errors.

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Parametric Process Design of the Tension Levelling with an Elasto-plastic Finite Element Method (탄소성 유한요소법을 이용한 금속인장교정기의 공정변수 설계)

  • Park S. R.;Lee H. W.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.42-48
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    • 2000
  • This paper is concerned with a simulation-based process design for the tension levelling of metallic strips based on the elasto-plastic finite element analysis with reduced integration and hourglass control. The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. The analysis deals with a method for calculating the quantitative level of the curl to investigate the roll arrangements and intermesh suitable to elimination of the curl. The analysis provides the information about the intermesh effect on the amount, the tension effect and distribution of the strain as well as the stress in order to determine the amount of elongation for correction of the irregular shape. The desired elongation is referred to determine the number of work rolls and the value of tension. Especially, the analysis investigates tile effect of the mesh size in the non-steady state finite element analysis on the amount and distribution of the strain.

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Design of Two-DOF Optimal Controller for Strip Gage and Tension Control of Cold Tandem Mills Using Reference Shaping Filter and Disturbance Observer (목표치 정형화 및 외란 관측기를 활용한 연속 냉간압연 시스템의 2-자유도 스트립 두께 및 장력 최적 제어기 설계)

  • Hong, Wan-Kee;Kang, Hyun-Seok;Hwang, I-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.237-244
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    • 2012
  • This paper studies the design of a two-DOF optimal controller for the strip gauge-tension of cold tandem mill processes, that uses a reference shaping filter and a disturbance observer. First, a mathematical model of the strip gauge and tension system is constructed using the gauge meter equation and Hooke's law, respectively. Next, a two-DOF controller considering of a feedforward controller and a feedback controller is designed. The former is based on the reference shaping filter and the disturbance observer, and the latter is based on the ILQ optimal control algorithm. Finally, it is shown through a computer simulation that the proposed optimal controller is able to improve the strip gauge accuracy and the tension variation more than the conventional MV-AGC controller.