• Title/Summary/Keyword: Strip bending test

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Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation (박판성형시 컬 예측모델 개발(II)-실험적 검증)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.438-442
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

Numerical Analysis of Ship Motions and Wave Loads Including Momentum Slamming (모멘텀 슬래밍을 고려한 선체 운동 및 파랑하중 해석)

  • Hwang, Ji-Hee;Park, In-Kyu;Koo, Weon-Cheol
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.2
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    • pp.109-115
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    • 2012
  • Slamming phenomenon may occur when a ship navigates a high sea region, where the response of ship can be expected as elastic behaviour and the resultant wave loads may increase. In this paper, numerical analysis of ship motions and wave loads including momentum slamming was performed using the strip theory with regular waves. In order to analyze the effect of slamming force on the global ship motions, time histories of each mode of displacement and forces were simulated by using Newmark-beta time integration scheme. The added mass and damping coefficients calculated by Lewis form method were compared with the results of given references. For verification of numerical results, the motion RAOs of a S175 containership were calculated as an example of application and time histories of respective displacement and vertical bending moment were compared with the results of ITTC workshop benchmark test.

Experimental Study of Flexural Behavior of Steel Beam Strengthened with the Fiber Reinforced Polymer Plastic(FRP) Strips (섬유보강플라스틱(FRP) 스트립으로 보강한 철골보의 휨거동에 관한 실험적연구)

  • Choi, Sung Mo;Park, Jai Woo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.2
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    • pp.69-79
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    • 2014
  • This paper presents the experimental results of flexural behavior of steel beam strengthened with fiber reinforced polymer plastic (FRP) strips subjected to static bending loading. Four H beams were fabricated strengthened with aramid strips and carbon strips and one control specimen were also fabricated. Among them two specimens were strengthened with partial length. The H-beams had two types of failure mode, depending on the length of the FRP strips:(1) strip debonding in beams with partial length reinforcement and (2) strip rupture in beams with full length reinforcement. From the test, it was observed that maximum increase of 16% was also achieved in bending-load capacity.

Study on the Bending Test of Glulam Beam Reinforced with GFRP Strips (복합재료로 보강된 집성보의 휨 실험에 대한 연구)

  • Kim, Young-Chan;Davalos, Julio F.
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.2
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    • pp.199-204
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    • 1999
  • A recent application of advanced composite materials, primarily fiber-reinforced plastic (FRP) composites, in structures is the reinforcement of conventional structural materials, such as concrete and glued-laminated timber (glulam), to increase their performance. In particular, the construction of large-scale glulam structures usually requires members with large depths and to significantly increase the stiffness and strength of glulam, the members can be reinforced with FRP at top and bottom surfaces. In this paper, glulam beams reinforced with GFRP strip are tested under 2-point bending and results are compared with numerical solution using layer-wise beam theory.

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Exact Solution on the Anti-symmetric Responses of Ships having Uniform Sectional Properties with Hydro-elasticity (균일단면 선박의 유탄성 수평응답에 대한 해석해)

  • ;;A. Korobkin
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.4
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    • pp.45-52
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    • 2004
  • Exact solution on the anti-symmetric response of ships having uniform sectional properties in waves is derived. Boundary value problem consisted of Timoshenko beam equation and free-free end condition is solved analytically. The responses are assumed as linear and wave loads are calculated by using strip method. Horizontal bending moment, shear force and torsional moment are calculated. The developed analysis model is used for the benchmark test of the numerical codes in this problem. Also the application on the preliminary design of barge-like ships and VLFS (Very Large Floating Structure) is expected

Exact Solution on the Vertical Hydro-elastic Responses of Ships having Uniform Sectional Properties (균일단면 선박의 유탄성 수직응답에 대한 해석해)

  • Park, In-Kyu;Jung, Jong-Jin;A. Korobkin
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.2
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    • pp.47-54
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    • 2004
  • Exact solution on the vertical responses of ships having uniform sectional properties in waves is derived. Boundary value problem consisted of Timoshenko beam equation and free-free end condition is solved analytically. The responses are assumed as linear and wave loads are calculated by using strip method. Vertical bending moment, shear force and deflection are calculated. The developed analysis model is used for the benchmark test of the numerical codes in this problem. Also the application on the preliminary design of barge-like ships and VLFS (Very Large Floating Structure) is expected.

Measurement of Springback Ratio Using a Bend Rig (개선된 굽힘 시험장치를 이용한 스프링백 비의 측정)

  • 김용우;공성일;남진영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.410-415
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    • 2002
  • A winding bend rig is designed to overcome the drawbacks of the conventional bend rig for measuring springback ratio of a strip or plate. Using the present bend rig, springback ratios are measured and they are compared with ones that obtained by using simple beam theory and tensile test. Theoretically, there should be no difference between the two values as far as the simple beam theory holds true for the bending test. But, within the scope of our tests, there is a difference of 5% between the two values since the specimen under bend test is subjected to a transverse shear force and friction force on the surface of the specimen.

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Analysis of Springback of Sheet Metal(II): Experimental Validation of Analytical Model (박판재의 스프링백 해석(II)-해석모델의 실험적 검증)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.516-520
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    • 2007
  • As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.