• Title/Summary/Keyword: Strip Curvature

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A new Model to Optimize the Process Conditions in Tension Leveling - Part II : Prediction of the Residual Stress Distribution (텐션 레벨링 공정 최적화를 위한 수식 모델 - Part II : 잔류응력 분포 예측)

  • Cho, Y.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.377-382
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    • 2013
  • Tension leveling is the process that removes the shape defects such as edge waves and center buckles, which may be formed in the rolled strip. The main purpose of tension leveling is to eliminate the differences in elongation in order to reduce the residual stresses. In this paper, a new approach for the optimization of the process conditions in tension leveling is presented. This new approach is an analytic model that predicts the residual stresses from the strip curvature. The prediction accuracy of the proposed model is examined through comparison with the predictions from a finite element model.

Annealing Effect and Stress for Ultra-Thin 3%Si-Fe Strip Wound Cores (극박방향성 규소강판 권자심 제작에 따른 응력과 열처리효과)

  • 김영학
    • Journal of the Korean Magnetics Society
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    • v.8 no.4
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    • pp.185-191
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    • 1998
  • Magnetic domain structure and static magnetic properties were investigated in the ultra thin 3%Si-Fe strip wound cores when the strips were wound and annealed to relief the stress. The elastic and plastic deformation due to the radius of curvature was also investigated for the cores. At the as-wound state, the maze pattern domain structure was generated on the concave surface of the core and 180$^{\circ}$ domain wall was recovered by annealing 600 $^{\circ}C$$\times$30 min. After annealed by 900 $^{\circ}C$$\times$30 min, Hc of strip-wound cores was not reached to the $H_c$ of the strip even at the cores of elastic deformation region. It is necessary to relief the local stress remained in the core when the cores were manufactured for the application of ultra-thin 3%Si-Fe strip.

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Analysis of Leveling Process of Sheet Steels by Elastic-Plastic Large Deformation Shell Elements (대변형 쉘 요소를 이용한 박 강판 형상교정 공정의 탄소성 유한요소 해석)

  • 박기철;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.319-322
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    • 2003
  • For the analysis of leveling process by the 3-dimensional elastic-plastic finite element method, a finite element analysis program modeling large deformation of shell has been developed. This program fur analyzing large deformation of sheet during leveling includes spring-back analysis as well as efficient contact treatment between sheet and rolls of leveler. This is verified by the simple leveling experiment with 5 rolls at laboratory. Besides the leveling examples, problems within the category of large strain and rotation, such as 3-dimensional roll-up and gutter occurrence at continuous bending-unbending process are also tested for verification of the program. The residual curvatures of strip predicted by finite element analysis are within 20% error range of the experiment. The formation and direction of anticlastic curvature or gutter during bending-unbending under tension is predicted and this agrees with the experimental results.

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Reconstruction of 3D Brain Model using Curvature Information (곡률 정보를 이용한 뇌의 3차원 모델 구성)

  • An, Kwang-Ok;Jung, Hyun-Kyo
    • Journal of Biomedical Engineering Research
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    • v.29 no.2
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    • pp.146-150
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    • 2008
  • In order to study cortical properties in human, it is necessary to obtain an accurate and explicit representation of the cortical surface in individual subjects. Among many approaches, surface-based method that reconstructs a 3-D model from contour lines on cross-section images is widely used. The conventional method detects match points of contours using the minimum straight distance between any pair of contour points which lie on different contours. Then, it generates a triangle strip. In general, however, it might yield small mismatches between contours in case of brain due to complex anatomical structures. In this paper, therefore, we present an improved method for tilting operation that uses the curvature values calculated from surface information. The usefulness of the proposed method has been verified using brain image.

Hygrothermoelasticity in a porous cylinder under nonlinear coupling between heat and moisture

  • Ishihara, Masayuki;Yoshida, Taku;Ootao, Yoshihiro;Kameo, Yoshitaka
    • Structural Engineering and Mechanics
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    • v.75 no.1
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    • pp.59-69
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    • 2020
  • The purpose of this study is to develop practical tools for the mechanical design of cylindrical porous media subjected to a broad gap in a hygrothermal environment. The planar axisymmetrical and transient hygrothermoelastic field in a porous hollow cylinder that is exposed to a broad gap of temperature and dissolved moisture content and is free from mechanical constraint on all surfaces is investigated considering the nonlinear coupling between heat and binary moisture and the diffusive properties of both phases of moisture. The system of hygrothermal governing equations is derived for the cylindrical case and solved to illustrate the distributions of hygrothermal-field quantities and the effect of diffusive properties on the distributions. The distribution of the resulting stress is theoretically analyzed based on the fundamental equations for hygrothermoelasticity. The safety hazard because of the analysis disregarding the nonlinear coupling underestimating the stress is illustrated. By comparing the cylinder with an infinitesimal curvature with the straight strip, the significance to consider the existence of curvature, even if it is infinitesimally small, is demonstrated qualitatively and quantitatively. Moreover, by investigating the bending moment, the necessities to consider an actual finite curvature and to perform the transient analysis are illustrated.

A crofton style formula and its application on the unit sphere $ *$

  • Y. D. Chai;Lee, Young-Soo
    • Bulletin of the Korean Mathematical Society
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    • v.33 no.4
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    • pp.537-544
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    • 1996
  • Crofton's formula on Euclidean plane $E^2$ states: Let $\Gamma$ be a rectifiable curve of length L and let G be a straight line. Then $$ \int_{G \cap \Gamma \neq \phi} n dG = 2L $$ where n is the number of the intersection points of G with the curve $\Gamma$.

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A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals (용접 판재의 U 드로오 벤딩에서 스프링백 예측을 위한 이론적 단순화)

  • Chang S. H;Seo D. G.
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.678-688
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    • 2004
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at the stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls of tailor-welded blank in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation. Two different welded strips were adopted to compare the effects of weld-line locations on the springback. One (type A) was welded along the centerline of the strip-width and the other (type B) was welded along the centerline of the strip-length. To investigate the effect of different thickness combination on the springback, the tailor-welded strips were joined by the laser welding process and consisted of three types of thickness combinations of sheets, SCP1 0.8t * SCP1 1.2t, SCP1 0.8t * SCP1 1.6t and SCP1 0.8t * TRIP 1.0t. Some calculated results by the simplified formula were compared with experimental results.

A Shape Control of Welded Joints to Improve Fatigue Strength (피로강도 향상을 위한 용접이음부의 형상제어에 관한 연구)

  • Kang, Chang Ib;Kook, Seung Kyu;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.479-492
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    • 2004
  • When U-ribs of steel deck plates are connected at the field, overhead welding should be done with backing strips. Misalignments may occur and lead to eccentric moments as well as high stress concentrations at welded joints. In this study, stress analyses and fatigue tests were carried out. Stress analyses for U-ribs' welded joints with backing strips were performed with different misalignments, root shapes, root gaps, and backing strip sizes. From the stress analyses, the stress concentration factors increased with increasing misalignments and root gaps. With the fixed misalignments and root gaps, the stress concentration factors obtained in the case of the semi-circle root shape were lower than those in the case of the right-angle root shape. It was verified that backing strip sizes have little influence on stress concentration factors. The fatigue tests for U-ribs' welded joints with backing strips indicated that increased misalignments shorten fatigue life drastically and cracks usually initiate at the root of the base metal and are propagated to the weld bead surface. Based on the results of the stress analyses, root-shape control methods were developed to mitigate stress concentration by changing welding condition control, radius curvature, and flank angle.

Analysis of Springback of Sheet Metal(II): Experimental Validation of Analytical Model (박판재의 스프링백 해석(II)-해석모델의 실험적 검증)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.516-520
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    • 2007
  • As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.

Investigation of cure cycle for co-cured metal/composite hybrid structures without fabricating thermal residual stress (동시경화 하이브리드 금속/복합재료 구조물의 제조 잔류 열응력 제거를 위한 경화사이클에 관한 연구)

  • Kim Hak Sung;Park Sang Wook;Lee Dai Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.83-87
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    • 2004
  • In this work, the cure cycle of co-cured metal/composite structure was investigated to decrease fabricating thermal residual stresses between the metal and the composite material. DSC (Differential scanning calorimetry) experiment and static lap shear test of co-cured aluminum/composite double lap joint as well as the curvature experiment of co-cured steel/composite strip were performed to investigate the effect of curing cycle on the thermal residual stress of co-cured hybrid structures. From the experiments, it was found that post curing method after abrupt cooling of co-cured aluminum/composite hybrid structure at certain point of degree of cure during curing process could eliminate fabricating the thermal residual stresses.

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