• Title/Summary/Keyword: Stress ring

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A Study on the Design of Prestressed Die using Flexible Tolerance Method (플렉시블 허용오차법을 이용한 예압된 금형 설계에 관한 연구)

  • Hur, K.D.;Choi, Y.;Yeo, H.T.
    • Transactions of Materials Processing
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    • v.12 no.2
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    • pp.116-122
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    • 2003
  • In the Prestressed die design for cold working, many constraining conditions should be considered to insure the die safety and to improve the dimension accountancy products. Among the constraining conditions, yielding conditions, diameter ratios and interferences between rings are very important. . In this paper, therefore, flexible tolerance method was used in order to search the optimum values of design variables. The maximum inner pressure is used as objective function in this numerical analysis. In the design Process, it was also involved the safety factor to the yield strength of each ring by considering the allowable tensile or compressive hoop stress in each ring. The proposed technique has been applied to the die design of backward extrusion process, and it's analytical results have been compared with that of the conventional design method.

정전위법에 의한 Alloy 600의 입계응력부식균열 거동 연구

  • 맹완영;강영환;일본명
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.111-116
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    • 1996
  • IGSCC(Intergranular stress corrosion cracking) behaviors of Alloy 600 were studied by the electrchemical ten methods of controlling specimens electrode potentials in the active-passive transition region of anodic polarization curve. Anodic polarization and static potential tests of stressed C-ring type MA Alloy 600 were carried out in 10% NaOH at 300 $^{\circ}C$ for 7days. It was confirmed that IGSCC of Alloy 600 was accellerated by maintaining the specimen potential in the susceptible active-passive transition region of anodic polarization curve. An intergranular crack was initiated on the surface area of C-ring specimens where protective oxide layer was broken down. And the depth of the crack growth was about 100 ${\mu}$m during the testing periods.

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Numerical Study of Thermal Deformations Due to Frictional Heatings in a Mechanical Face Seal (기계평면시일의 마찰열 변형거동에 관한 수치적 연구)

  • 함정윤;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.149-158
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    • 1998
  • The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

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Reliability Analysis of Statistical Failure Probabillity in Sin/Hip $Si_3N_4$(II) (통계적 파괴확률에 의한 Sin/Hip 질화규소의 신뢰도 분석(II))

  • 송진수;김영욱;이재석;이준근
    • Journal of the Korean Ceramic Society
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    • v.27 no.3
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    • pp.321-328
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    • 1990
  • For the reliability analysis of Sin/Hip silicon nitride, such as Weibull modulus m, scale parameter $\sigma$0, and Batdorf crack density coefficient kB were obtained by 4-point MOR test. And its theoretical failure probabilities under arbitrary stress state were predicted using finite element analysis and KARA II reliability analysis program, which was programmed for both surface adn volume flaws. For the verification of this theoretical results, the experimental failure probabilities were measured using ring-to-ring tests at room temperature as well as 4-point MOR tests at 100$0^{\circ}C$, and were compared with theoretical failure probabilities.

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Research for Signal Analysis of 18Mn-5Cr Steel Generator Retaining Ring using Ultrasonic Wave (초음파를 이용한 18Mn-5Cr강 발전기 리테이닝 링의 신호분석에 관한 연구)

  • Gil, D.S.;Ahn, Y.S.;Park, S.K.
    • Journal of Power System Engineering
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    • v.14 no.2
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    • pp.65-70
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    • 2010
  • Retaining rings are used to support the field winding end turns from the centrifugal force by the high speed of the field and these are the overstressed parts among the generator parts. There have been several retaining failures in Europe and America, all attributable to stress corrosion cracking in 18Mn-5Cr steel. Since then, each manufacture companies have developed a good 18Mn-5Cr steel in temperature, strength characteristic and it is used in many field now. From many findings and test results, we could conformed that the failure might be grown in the overstressed condition unrelated to the moisture particle.

Process Analysis and Design in Forming of Bearing Rings by the FEM(II) (유한요소법을 활용한 궤도륜의 프레스 성형공정 설계(II))

  • 변상규;김태호;강범수;김완두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.19-30
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    • 1995
  • The analysis had been already completed to detect forming defects for the forming processes of C/R bearing rings. But some unpredicted problems were found through the experiments. So expert redesigned new forming processes to prevent the problems and new analysis was began according to the new processes to find faults for the processes. The forming processes consist of 1 for the outer ring. 6 inner ring. The thickness of metal sheet used is changed to 1.5mm from 1.6mm. Elasto-plastric finite element method is applied to involve the effect of spring back . The most representative alteration is forming of two predents to assist later forming . Thining and distribution of high residual stress are derived from the results of simulations. It is confirmed that the industry expert agree the possiblilty of defects dervied from the new FEM results.

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Finite Element Analysis of P/M Connecting Rod Forging (분말컨넥팅로드 단조의 유한 요소 해석)

  • Park, Jong-Jin
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.33-41
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    • 1992
  • Sintered P/M connecting rod is forged to increase density and to satisfy dimensional specifications. Flow of the materials is different form that of wrought materials due to pores in the preform. The Mises yield function was modified to. include the first invariant of stress tensor, and the associated flow rule was derived by applying the normality rule to the yield function. Axisymmetric and plane-strain finite element analyes were carried out for the ring and beam portions of the connecting rod, respectively. The flow of the preform and density change of the analysis are presented in this paper. A load-stroke curve was also presented by superimposing analysis results for the ring and beam portions.

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Study on the shear surface factors in fine blanking process (파인 블랭킹 공정에서 전단면에 영향을 미치는 요소에 관한 연구)

  • Lee, Choon-Kyu;Lee, Jong-Gu;Ryu, Je-Gu
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.38-42
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    • 2008
  • This study is performed for investigating the effects of shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments. Cold rolled steel sheet(3.0mm) materials which got properties, 2212.39kgf of maximum, $29.490kgf/mm^2$ of stress and 41.33% of strain were used. it can be concluded that the center distance of vee indenter ring can be obtained 2.0mm in SPCC 3.0t.

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Analysis of Electric Field Distribution of High Voltage Polymeric Bushing with Structure (초고압 폴리머 부싱의 구조에 따른 전계분포 해석)

  • Cho, Han-Goo;Yoo, Dae-Hoon;Kang, Hyung-Kyung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.489-490
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    • 2008
  • This paper describes the analysis of electric field distribution of high voltage polymeric bushing with structure. The high voltage bushing consists of FRP tube and housing made of LSR. The field control can be achieved by means of the design of such internal field shaper and top corona ring as grading electrodes. In accordance, the optimized design uses both internal and external elements for electric stress grading at critical parts of the bushing. Maxwell 2D simulator based on the boundary element method was also introduced in order to verify the reliability of the polymeric bushing.

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Automated Modeling and Structure Analysis of Bellows (벨로우즈 자동 모델링과 구조해석)

  • Lee, Seungwoo;Yang, Chulho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.152-157
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    • 2014
  • Pro-program function of Pro/E has been utilized to expedite the design process of bellows. Design parameters selected for bellows design are manipulated to obtain the shapes user specified. User-oriented function may automate the bellows design process and this function may enable to reduce the design time remarkably. Generated bellows solid model has been applied to study of design sensitivity and optimum design. Among the selected design parameters, thickness of bellows affects system response most. Control-ring installed bellows may reduce the stress and prove to be an effective element for heavy load. The finite element analysis results combined with 3D model generated by pro-program may provide the feasible design directions to the bellows designer.