• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.266-271
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• 2001

Spherical indentation technique was developed to evaluate the flow properties of metallic materials in carbon steel, stainless steel and alloys, etc. Through the spherical indentation test, differently degraded 1Cr-1Mo-0.25V steel's mechanical properties were observed and compared with conventional standard test data. The flow properties of 1Cr-1Mo-0.25V steels were estimated by analyzing the indentation load-depth curve. To characterize the flow property, we used material yield slope and constraint factor index rather than strain-hardening exponent because the variation of strain-hardening exponent was very little and the data showed irregularly. And the constraint factor's effect was small when the material yield slope was taken into account.

• 한국주조공학회지
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• 제38권5호
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• pp.95-102
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• 2018

The dependence of the tensile properties on variations in the porosity of A356 aluminium alloys was investigated in terms of the quality index of the tensile properties based upon the ultimate tensile strength and elongation as well as the variation of the strength coefficient and strain-hardening exponent with regard to a T6 treatment. The test specimens were prepared by low-pressure die-casting and a subsequent T6 treatment, and the experimental results of a tensile test carried out at room temperature were compared to the theoretical description using a modified constitutive model. The nominal value of the quality index of A356 alloys increases gradually with a lapse of the ageing time upon a T6 treatment, despite the fact that this value is temporarily decreased during the initial stage of ageing from a solutionised condition. Additionally, the quality index depends practically upon the porosity variation with a power law relationship without regard to whether in solutionised or artificial aged conditions. The theoretical description indicates that the strength coefficient directly determines the nominal level of the quality index. Moreover, the overall dependence of the quality index on the porosity variation is remarkably weakened with an increase in the tensile strain, whereas the quality index depends sensitively upon the porosity variation with a low value of the strain-hardening exponent.

• 한국기계가공학회지
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• 제13권5호
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• pp.50-56
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• 2014

A technique based on the finite element method (FEM) is used in the simulation of metal cutting process. This offers the advantages of the prediction of the cutting force, the stresses, the temperature, the tool wear, and optimization of the cutting condition, the tool shape and the residual stress of the surface. However, the accuracy and reliability of prediction depend on the flow stress of the workpiece. There are various models which describe the relationship between the flow stress and the strain. The Johnson-Cook model is a well-known material model capable of doing this. Low-alloy steel is developed for a dry storage container for used nuclear fuel. Related to this, a process analysis of the plastic machining capability is necessary. For a plastic processing analysis of machining or forging, there are five parameters that must be input into the Johnson-Cook model in this paper. These are (1) the determination of the strain-hardening modulus and the strain hardening exponent through a room-temperature tensile test, (2) the determination of the thermal softening exponent through a high-temperature tensile test, (3) the determination of the cutting forces through an orthogonal cutting test at various cutting speeds, (4) the determination of the strain-rate hardening modulus comparing the orthogonal cutting test results with FEM results. (5) Finally, to validate the Johnson-Cook material parameters, a comparison of the room-temperature tensile test result with a quasi-static simulation using LS-Dyna is necessary.

• 대한기계학회논문집A
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• 제32권1호
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• pp.21-28
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• 2008

본 연구에서는 인장과 압축실험 데이터를 사용하여 재료의 응력-변형률 곡선을 얻었다. 시편에 네킹 현상이 발생하기 전에는 인장실험의 결과를 토대로 각 재료의 영률값과 항복강도를 찾았다. 이후 비선형 거동은 압축실험의 데이터를 이용해 나타냈다. 이렇게 얻어진 재료의 실제응력-변형률 곡선을 구간 멱함수법을 사용해 변형률 구간별로 회귀하였다. 회귀하여 구한 곡선과 실제 재료의 응력-변형률 곡선을 비교해 최적 회귀방법과 상응하는 변형률 회귀구간을 찾았다. 하나와 두 변수에 의한 회귀를 혼용하면 가장 적절한 회귀 방법이 얻어진다. 우선 두 변수들로 회귀하여 항복강도를 찾는다. 뤼더변형률이 없는 재료의 항복강도를 예측에는 초기구간 데이터만을 이용해야 오차를 최소화 할 수 있다. 한편 뤼더변형률이 재료들은 곡선의 후반부 데이터를 사용해야 정확한 물성치를 찾아낼 수 있다. 이어 항복 강도가 구해진 상황에서 응력-변형률 곡선의 전체 데이터를 사용해, n을 단일변수로 하여 회귀한다. 여기서 얻은 항복강도와 n을 이용하면 실제 실험 응력-변형률 곡선을 가장 유사하게 따라가는 회귀곡선을 얻을 수 있다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 박판성형기술의 진보
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• pp.11-23
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• 1994

Formability of sheet metals can be evaluated using tensile testing. Easily measured tensile properties such as yield strength, tensile strength, elongation, strain hardening exponent, strain rate sensitivity and plastic strain ratio are important parameters to evaluated the sheet formability. This paper briefly explains how these properties are related to deep drawability and stretchability. The plastic anisotropy of sheet metals is usually attributed to the crystallographic texture. However dislocation distribution may influence the anisotropy.

• Nuclear Engineering and Technology
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• 제45권4호
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• pp.505-512
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• 2013

Three types of zirconium base alloy were evaluated to study how their work hardening behavior is affected by alloy composition. Repeated-tensile tests (5% elongation at each test) were performed at room temperature at a strain rate of $1.7{\times}10^{-3}s^{-1}$ for the alloys, which were initially controlled for their microstructure and texture. After considering the yield strength and work hardening exponent (n) variations, it was found that the work hardening behavior of the zirconium base alloys was affected more by the Nb content than the Sn content. The facture mode during the repeated tensile test was followed by the slip deformation of the zirconium structure from the texture and microstructural analysis.

• 소성∙가공
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• 제8권3호
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• pp.283-283
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• 1999

In the present study, the effect of microporosity on the tensile properties of as-cast AZ91D magnesium alloy was investigated through experimental observation and numerical prediction. The test specimens were fabricated by die-casting and gravity-casting. For gravity-casting, the inoculation and use of various metallic moulds were applied to obtain a wide range of microporosity. The deficiency of the interdendritic feeding of the liquid phase acted as d dominant mechanism on the formation of the micropores in the Mg-Al-alloys, rather than the evolution of hydrogen gas. Although tensile strength and elongation has a nonlinear and very intensive dependence upon microporosity, the yield strength appeared to have a linear relationship with microporosity. However, it was possible to quantitatively estimate the linear contribution of microporosity on the individual tensile property far a range of microporosity, which was below about B %. The numerical prediction suggests that the effect of microporosity on fractured strength and elongation decreased as the strain hardening exponent increased. Furthermore. the shape and distribution of micropores may play a more dominant role than local plastic deformation on the tensile behavior of AZ9lD alloy.

• 한국산학기술학회논문지
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• 제5권5호
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• pp.442-446
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• 2004

스웨이징(swaging)제조 공정의 컴퓨터 시뮬레이션에 관한 연구를 수행하기 위하여 상용 소프트웨어를 사용하였다. 시행오차를 통하여 획득한 경험에 기반을 두어 튜브 스웨이징 공정의 시뮬레이션이 이루어졌으며, 변형 경화 지수(strain hardening exponent) n과 소성계수(plastic modulus) K는 튜브재료의 실제 인장 측정 시험을 통하여 얻어졌다. 두 종류의 서로 다른 다이와 튜브 형상을 사용하여 비교하였다. 전처리는 HyperMesh(r), 해석은 LS-DYNA(r), 후처리는 LS-TAURUS(r)를의 상용 소프트웨어를 사용하였으며, 본 연구에서 얻어진 결과들을 문헌에서 이용 가능한 결과들과 비교하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.85-92
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• 1996

The Measurement method of the plastic strain ratio is various in Automotive sheet steel. In this paper, the measurement of the plastic strain are used two different methods, ASTM E 517 method and the automatic strain measurement tensile specimen during the tensile test, and compared the plastic strain ratios from the two methods. The experimental results showed that the measured plastic strain ratios from the automatic strain measurement method are coincide with that from the ASTM E 517 standard measurement in various specimens. Therefore, automatic strain measurement method by two extensometers shows good accuracy. Also, the strain dependance of plastic strain ratios could be recorded by the computer continuously and anisotropy of the strength coefficient, K, and strain hardening exponent, n ,could be compared with each direction automatically through the use of automatic strain measurement system.

• 한국자동차공학회논문집
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• 제2권2호
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• pp.95-102
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• 1994

Aluminum sheet application to automobile body panels has now become an important objective to meet the requirements of automobile weight reduction. As the Mg content in Al-Mg based alloys increased up to 7.19%, the strength and elongation increased. For instance. Al-7.19Mg alloy had a high strength of 305MPa and a high elongation of 35%. A study was also made to investigate the interrelation between grain size and tensile properties with varying the contents of Mg, Ti and Zr elements and annealing conditions. The yield stress decreased as the grain size increased, which increased the uniform elongation. The strain hardening exponents n increased as the Mg content increased, which depended on the increasing difficulties of the cross slip of dislocation.