• Title/Summary/Keyword: Strain gauge test

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The Characteristics of Friction and Wear for Automative Leaf Spring Materials (자동차용 Leaf 스프링 재질의 마찰 및 마멸 특성)

  • Oh Se-Doo;Ahn Jong-Chan;Park Soon-Cheol;Jung Won-Wook;Bae Dong-ho;Lee Young-Ze
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.118-126
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    • 2003
  • In the present study, the residual stresses can have a significant on the life of structural engineering components. Residual stresses are created by the surface treatment such as shot peening or deep rolling. The objective of this experimental investigation is to study the influence of friction and wear characteristics due to residual stress under dry sliding condition. Friction and wear data were obtained with a specially designed tribometer. Test specimens were made of SUP9(leaf spring material) after they were created residual stress by shot peening treatment. Residual stress profiles were measured at surface by means of the X-ray diffraction. Sliding tests were carried out different contact pressure and same sliding velocity 0.035m/s(50rpm). Leaf spring assembly test used to strain gauge sticked on leaf spring specimen in order to measure interleaf friction of leaf spring. Therefore, we were obtained hysteresis curve. As the residual stresses of surfaces increased, coefficient of friction and wear volume are decreased, but the residual stresses of surfaces are high, and consequently wear volume do not decreased. Coefficient of friction obtained from leaf spring assembly test is lower than that obtained from sliding test. From the results, structural engineering components reduce coefficient of friction and resistant wear in order to have residual stresses themselves.

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A STUDY ON THE POLYMERIZATION SHRINKAGE OF COMPOSITE RESIN ACCORDING TO VARIOUS LIGHT-CURING METHODS (광조사 방법에 따른 복합레진의 중합수축에 관한 연구)

  • Kwon, Oh-Jin;Kim, Jong-Soo;Kwon, Soon-Won
    • Journal of the korean academy of Pediatric Dentistry
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    • v.30 no.1
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    • pp.102-109
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    • 2003
  • The purpose of this study was to evaluate the linear polymerization shrinkage(%) and microhardness of composite resin(Z-100, 3M, USA) according to 2-step light curing method. Conventional light curing unit(Curing Light 2500, 3M USA) and 2-step light curing unit(Elipar Highlight, ESPE, Germany) were used as light source. The strain gauge method was used for determination of polymerization shrinkage(%). Samples were divided by 3 groups according to light curing methods (Group I : $450mW/cm^2$, 40sec, Group II : $650mW/cm^2$, 40sec, Group III : $150mW/cm^2$, 10sec & $650mW/cm^2$, 30sec). Preparations of acrylic molds were followed by filling and curing. Strain gauges attached to each sample were connected to a strainmeter. Measurements were recorded at each second for the total of 10 minutes including the periods of light application. And microhardness of each group after 24hours from light irradiation were measured. Obtained data were analyzed statistically using Ore-way ANOVA and/or Scheffe test. The results of the present study can be summarized as follows: 1. Composite resin in acrylic molds showed the initial expansion at the early phase of polymerization. This was followed by the contraction with the rapid increase in volume during the first 60 seconds and gradually diminished as curing process continued. 2. The lowest linear polymerization shrinkage(%) was found in group III followed by group I, II during the measuring periods. 3. Group III using 2-step curing method showed statistically significant reduction of linear polymerization shrinkage(%) compared with group I, II at 1 minute and 10 minutes from light irradiation(p<0.05). 4. The microhardness values of each group not revealed significant difference.

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Railbed Evaluation by using In-situ Penetration Test (원위치 관입실험기를 활용한 철도 노반 평가)

  • Kim, Ju-Han;Park, Jung-Hee;Yoon, Hyung-Koo;Koh, Tae-Hoon;Lee, Jong-Sub
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.261-267
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    • 2011
  • The test fit has commonly used for the evaluation of the railbed condition, and indirect methods by using the compressional wave are also studied. the direct evaluation method by penetration test has not been studied. For the measurement of in-situ cone tip resistance of the railbed with minimizing the disturbance of the upper railbed. the cone penetrometer with the helical type outer rod(CPH) was developed. The outer rod, which has helical screw, is penetrated through the gravel layer and provides the reaction force for cone penetration testing. the cone tip resistances are measured by the mini cone penetrometer, where diameter is 15mm. For the developing the mini cone, strain gauge installation, circuit configuration, penetration rates and calibration process are considered. For the easy penetration of the screw rod in the field, the reaction force stepping plate and guide column are arranged. The screw rod are penetrated through the gravel layer. And the mini cone was pushed into the subgrade railbed at the penetration rate of 1mm/sec. The penetration test shows that the cone tip resistance increases along the depth. In addition, the subgrade condition is evaluated. This study demonstrates that the CPH may be effectively used for the evaluation of subgrade method any damage of the gravel layer.

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Evaluation of Tractor PTO Severeness during Rotary Tillage Operation (로타리 경운작업 시 트랙터 PTO 가혹도 평가)

  • Kim, Yong-Joo;Chung, Sun-Ok;Choi, Chang-Hyun;Lee, Dae-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.3
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    • pp.163-170
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    • 2011
  • Analysis of load on major parts of the tractor power drive line is critical for efficient and optimum design of a tractor. The purpose of this study was to evaluate severeness of the tractor PTO driving axle during rotary tillage operation. First, S-N (stress vs. number of cycle) curve of a PTO driving gear was obtained through the fatigue life test using a PTO dynamometer. Second, PTO severeness was evaluated during rotary tillage operation. Torque measurement system was constructed with strain-gauge sensors to measure torque of a PTO axle, an I/O interface to acquire the sensor signals, and an embedded system to calculate severeness. The severeness of PTO was analyzed using measured torque data during rotary tillage. In the PTO gear life fatigue test, breakage time and bending stress of the gear were measured by tooth widths and torque change during the fatigue life test. The S-N curve showed a good linear relationship between bending stress and number of cycle (life) with a coefficient of determination of 0.97. For PTO severenss evaluation, rotary tillage operations were conducted at two PTO rotational speeds (level-1, level-2) under different paddy and upland field sites with different soil conditions. Results of averaged relative severeness for PTO level-1 and PTO level-2 were 1.96 and 3.34, respectively, at paddy field sites, and they were 1.36 and 2.51, respectively, at upland field sites. The results showed that the PTO driving axle experienced more severe load during rotary tillage at paddy fields than at upland sites, and relative severeness was greater at the higher PTO rotational speed under all of the soil conditions.

The Jerking Force by Hooked Carp and its Periodicity with the Tail Beat (낚시에 물린 잉어가 미치는 힘과 꼬리 진동에 의한 주기성)

  • KO Kwan-Soh;KIM Yong-Hae
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.15 no.3
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    • pp.226-232
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    • 1982
  • The measurements of the jerking force and the tail beat by hooked carp were carried out using a strain gauge at a fish pond from July to August 1981. The maximum jerking force was sustained for a while in the initial state after a carp was hooked, but the jerking force was gradually decreased as a function of the time elapsed until the fish was utterly exhausted, and it converged to the body weight at last. The results are as follows : 1. The maximum jerking force $F_m(g)$ can be expressed with empirical formula : $$F_m=3.23W+105$$ where W (g) is the body weight. 2. Dynamic change of the maximum jerking force $F_n(g)$ by one tail beat with time $t_{n}(-10T/2{\leq}\;t_n{\leq}10T/2)$ can he induced with the equation as follows : $$F_n=(0.27W-6.52)(|t_n|+C)^{-2.10}$$ where the period T (sec) is given by the following equation with the body weight : T=0.000385W+0.193 3. The jerking force at each of the peak points $F_p$ (g) varies with the time elapsed t (sec) as following equation : $$F_{p}=(2.23W+105)e^{-{\beta}t}+W$$. The value of durability index $\beta$ was nearly zero in the initial state and about 1.7 in the exhausted state at last. 4. It was clearly shown that the change of jerking force by hooked carp was closely related to the tail beat from a paired difference T-test.

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An Experimental Study on the Behavior of Miscopiles installed in Weathered Weak Rock (풍화암 지반에 설치된 소구경말뚝의 거동에 관한 연구)

  • 박성재;정경환;이세훈
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.10a
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    • pp.389-396
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    • 1999
  • In this study compressive and tensile load tests have been performed to investigate reinforcing effect and load transfer mechanism of small diameter piles installed in the foundation soil for the marine suspension bridge. Load tests were carried out on steel plate with diameters of 50cm, 100cm and 150cm varying loads starting from 39 tons up to 314 tons. Small diameter piles were proved to behavior like as friction piles and loads were not transmitted to the bottom of piles. From pull-out tests, the uplift capacity of small diameter piles was largely influenced by reinforcing materials compared to frictional resistance between piles and adjacent soils. The bearing capacity of small diameter piles appeared to be higher than the ultimate bearing capacity evaluated using static formulae. The load carrying capacity of small diameter piles was superior to the bored piles with a similar size. Thus, ultimate bearing capacity estimated from static formulae can provide conservative designs and thereby resulting in economic disadvantages. A further study to accumulate data regarding various soil conditions is recommended for an improved estimation of bearing capacity of piles with small diameter.

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Fatigue Crack Growth Behavior of 7075-T6Al Alloy under Simple Stepped Variable Amplitude Loading Conditions (7075-T6Al 합금에 있어서 변동하중진폭 하에서의 피로균열성장거동)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.80-88
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    • 1997
  • An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

Experimental Study on Impact Loads Acting on Free-falling Modified Wigley

  • Hong, Sa-Young;Kim, Young-Shik;Kyoung, Jo-Hyun;Hong, Seok-Won;Kim, Yong-Hwan
    • International Journal of Ocean System Engineering
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    • v.2 no.3
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    • pp.151-159
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    • 2012
  • The characteristics of an impact load and pressure were experimentally investigated. Drop tests were carried out using a modified Wigley with CB = 0.56. The vertical force, pressures, and vertical accelerations were measured. A 6-component load cell was used to measure the forces, piezo-electric sensors were used to capture the impact pressure, and strain-gauge type accelerometers were used to measure the vertical accelerations. A 50-kHz sampling rate was applied to capture the peak values. The repeatability of the measured data was confirmed and the basic characteristics of the impact load and pressure such as the linearity to the falling height were observed for all of the measurements. A simple formula was derived to extract the physical impact load from the measured force based on a simple mass-sensor-mass diagram, which was validated by comparing impact forces with existing data using the mathematical model of Faltinsen and Chezhian (2005). The effects of the elasticity of the model and change in acceleration during the water entry were investigated. It is interesting to observe that the impact loads occurred and reached peak values at the same time duration after water entry for all drop heights.

A Study on the Development of Panel Sensor for Obstruction Detecting at the Railway Level Crossing (철도건널목 지장물 검지를 위한 보판센서 연구 개발)

  • Kim, Jong-Ki;Ryu, Sang-Hwan;Yoo, Kwang-Kiun;Cho, Hwang;Lee, Key-Seo;Lee, Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.2 s.33
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    • pp.230-236
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    • 2006
  • For a short-term measurement to reduce an accident on a railroad crossing, it is necessary to find out the weakness and problems of existing equipment in the railroad transportation system. The analysis of railroad crossing accidents shows that main causes of accidents (24.9%) are the careless driving including an engine problem, damage on the safety equipment, slide on the snow, and an engine stop on the railroad crossing. Therefore, it is required to install a sensor, or to make a crossing gate at the exist for detecting obstacles on a railroad to prevent collisions among trains. This paper suggests 'a panel sensor using the strain gauge' to make up the weaknesses of the sensing Dead Zone, which are caused by using a laser method, and to detect any small objects passing railroads in order to reduce the errors, which are occurred in the earth magnetic field for controlling Exit Slide Crossing Arm Detector. The device, suggested in this paper, is verified with detecting any small objects passing the railroad, with judging entry decision clearly, and with controlling passing gate and obstruction warnings/cautions obstacles at the same time, through an experimental test.

A Four-point Bending Probe Station for Semiconductor Sensor Piezoresistance Measurement (반도체센서 압저항 측정을 위한 4점 굽힘 프로브 스테이션)

  • Jeon, Ji Won;Kwon, Sung-Chan;Park, Woo-Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.35-39
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    • 2013
  • A four point bending apparatus has been developed to measure semiconductor sensor piezoresistance inside a four inch probe station. The apparatus has a footprint of $60{\times}83mm^2$ and can apply $10{\mu}m$ displacements using a vertical micrometer stage. We used finite element analysis to predict and improve the accuracy of the instrument. Finally strain gauge attached on a silicon test piece was used to experimentally verify the setup.