• Title/Summary/Keyword: Strain energy function

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Development of PEMFC Metallic Bipolar Plate for Automotive Driving (자동차 구동용 PEMFC 금속계 분리판 개발)

  • Lee, Jong-Chan;Kim, Ki-Jung;Yang, Yoo-Chang;Jeon, Yoo-Taek
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.89-92
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    • 2007
  • The metallic bipolar plate in PEMFC is widely used for automotive driving because of its advantages, i) high strength, ii) high chemical stability, iii) low gas permeability and iv) applicability to mass production. Especially, the metallic bipolar plate which is manufactured with the sheet metal stamping process can be applied in automotive PEMFC with less volume and weight because of its thin thickness but the formability and springback problems arise in real manufacturing process. The assessment for formability and springback of metallic bipolar plate should be performed before making stamping die sets. In this work, the methodology for determining the allowable draft angle of flow passage is introduced by using finite element analysis. In analysis results, as the draft angle of flow passage increase, the major strain and thinning is increase with exponential function. The allowable draft angle without fracture is presented by fitting the results. Additionally, the staking results with manufactured metallic bipolar plates by stamping process is presented.

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Structural Robust Design of PEMFC Gasket Using Taguchi Method (다구찌 방법을 이용한 고분자 전해질 연료전지 가스켓의 강건 구조 설계)

  • Yoon, Jin-Young;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.8
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    • pp.740-746
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    • 2008
  • In this paper, robust structural design of the PEMFC stack gasket is pursued with Taguchi method by considering the noise factor in stack assembly. The study of noise problem in stacking is required to secure the safety and performance improvement of PEMFC stack. The design parameters in the Taguchi method are selected so that the structural responses are insensitive to the noise factors. In the gasket analysis, a Mooney-Rivlin strain energy function is used to consider hyperelasticity between load and displacement. By uni-axial and equi-biaxial tension tests of the gasket, the material properties are determined for the use in robust design of PEMFC gasket. The robust design of the PEMFC stack may provide structural reliability.

Optimal design of hybrid laminated composite plates (혼합 적층 복합 재료판의 최적설계)

  • 이영신;이열화;나문수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1391-1407
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    • 1990
  • In this paper, optimization procedures are presented considering the static and dynamic constraints for laminated composite plate and hybrid laminated composite plate subject to concentrated load on center of the plates. Design variables for this problem are ply angle or ply thickness. Deflection, natural frequency and specific damping capacity are considered as constraints. Using a recursive linear programming method, the nonlinear optimization problems are solved. By introducing the design scaling factor, the number of iterations is reduced significantly. Composite plates could be designed optimally combined with FEM analysis under various conditions. In the optimization procedure, verification for both analysis and design of the laminated composite plates are compared with the results of the others. Various design results are presented for the laminated composite plates and hybrid laminated composite plates.

Constitutive Equation for Clay in Overconsolidation State and Under Cyclic Loading (과압밀상태 및 반복하중을 받는 점토지반에 대한 구성모델)

  • 이승래;김주용
    • Geotechnical Engineering
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    • v.10 no.1
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    • pp.7-18
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    • 1994
  • A new model for describing the behavior of clay under monotonic and cyclic loading is proposed. This model uses the hyperbolic representation for the stress -strain relationship in overconsolidated state and it describes undrained effective stress path on the basis of the critical state theory. The developed constitutive model by using an energy dissipation equation can describe the behavior of clay in heavily overconsolidated state as u.ell as lightly overconsolidated state under monotonic loading. In order to extend the model for the behavior of clay under cyclic loading, a shift function of undrained stress spacing ratio is introduced in the constitutive model developed for monotonlc loading. A single additional parameter is required to represent the cyclic effect and it can be reasonably deter mined from the test results. The measured behavior in undrained cyclic triaxial tests has been easily and precisely predicted by the newly developed constitutive model.

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Deformation of the Rubber Mold by Using the Cohesive Zone Model Under Cold Isostatic Pressing (응집영역모델을 이용한 정수압 성형 해석시 고무몰드의 변형거동)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.387-395
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    • 2008
  • Stress distribution and interfacial debonding process at the interface between a rubber mold and a powder compact were analyzed during unloading under cold isostatic pressing. The Cap model proposed by Lee and Kim was used for densification behavior of powder based on the parameters involved in the yield function of general Cap model and volumetric strain evolution. Cohesive elements incorporating a bilinear cohesive zone model were also used to simulate interfacial debonding process. The Cap model and the cohesive zone model were implemented into a finite element program (ABAQUS). Densification behavior of powder was investigated under various interface conditions between a rubber mold and a powder compact during loading. The residual tensile stress at the interface was investigated for rubber molds with various elastic moduli under perfect bonding condition. The variations of the elastic energy density of a rubber mold and the maximum principal stress of a powder compact were calculated for several interfacial strengths at the interface during unloading.

Structural Analysis of Gasket and GDL for Enhanced Performance of PEMFC (고분자 전해질 연료전지 가스켓 및 GDL의 구조 해석)

  • Yoon, Jin-Young;Park, Jungsun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.7
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    • pp.642-650
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    • 2008
  • In this paper, structural behavior of Gasket and GDL of a PEMFC stack is studied to improve the performance and to secure the safety. In the Gasket analysis Mooney-Rivlin strain energy function is used to consider hyperelasticity of load and displacement. The material properties is determined by testing specimens of the gasket at uni-axial and equi-biaxial mode and compared with finite element analysis results. By measuring a thickness change, the material property of GDL is determined. The pressure drop of a unit cell is measured along the channel for the clamping force. A cross sectional change of channel base on the experimental data is obtained experimentally and compare with FEM analysis results.

Damping Device for Hydraulic Breaker: Impact and Noise Reduction (유압 브레이커 메인바디의 충격 및 소음 저감을 위한 완충 장치에 대한 연구)

  • Cho, Byung Jin;Han, Hoon Hee;Koo, Jeong Seo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.113-122
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    • 2018
  • A hydraulic breaker is an attachment of an excavator, and it crushes stones. Recently, research to reduce the impact and noise of breakers are ongoing. In this paper, a method to improve the upper, lower, and side dampers, which act as insulation for the attenuation of vibration during breaker operation, is studied through testing and simulation. To obtain the nonlinear material constants required for the simulation, the biaxial tensile test was performed with urethane, which is a material used for dampers. The existing parts and the improved parts were compared and evaluated using the LS-DYNA program. As a result, 50% of the equivalent stress was reduced in the bracket body of the hydraulic breaker, and the equivalent stress of the side damper was also decreased. We verified that the fatigue conditions were satisfied by performing a fatigue analysis.

Fatigue Crack-Tip Stress Mapping Using Neutron Diffraction

  • Choi, Gyudong;Lee, Min-Ho;Huang, E-Wen;Woo, Wanchuck;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.690-693
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    • 2015
  • Fatigue crack growth experiments were carried out on a 304 L stainless steel compact-tension(CT) specimen under load control mode. Neutron diffraction was employed to quantitatively measure the residual strains/stresses and the evolution of stress fields in the vicinity of a propagating fatigue-crack tip. Three principal stress components (i.e. crack growth, crack opening, and through-thickness direction stresses) were examined in-situ under loading as a function of distance from the crack tip along the crack-propagation path. The stress/strain fields, measured both at the mid-thickness and near the surface of the CT specimen, were compared. The results show that much higher compressive residual stress fields developed in front of the crack tip near the surface than developed at the mid-thickness area. The change of the stresses ahead of the crack tip under loading is more significant at the mid-thickness area than it is near the surface.

Development of Continuum Equations and Finite Element Method Program for Composite Systems (복합체에 대한 연속체 방정식 및 유한요소 프로그램의 개발)

  • Lim, Chong Kyun;Park, Moon Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.2
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    • pp.155-166
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    • 1988
  • An "equivalent homogeneous, orthotropic" model that includes edge effects and an accompanying finite element analysis is presented for elastomeric bearings. The model is developed for two-dimensional configurations with horizontal layers, and for linear, elastic, small deformation conditions. The equivalent homogeneous theory, in addition to capturing the overall response characteristics of the layered elastomeric bearing system, approximately models the important edge effects, which occur at and near boundaries that cut the layers, and the stress concentrations at layer interfaces. The primary dependent variables for the theory have been selected such that the highest derivatives appearing in the strain energy function are first-order, thus requiring only $C_0$ continuity of the finite element approximations. As a result, the finite element analysis is simple and computationally efficient. Numerical examples are presented to verify the theory and to illustrate potential applications of the analysis.

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Vibration fatigue prediction using design sensitivity analysis (설계 민감도 해석을 활용한 진동내구 예측방법 연구)

  • Kim, Chan-Jung;Ju, Hyung-Jun;Shin, Sung-Young;Kwon, Sung-Jin;Lee, Bong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.488-493
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    • 2011
  • Authors previously suggested the design sensitivity analysis based on transmissibility function and identified the sensitivity of measured point over the small modification of system dynamics. On the other hand, the acceleration data will not reveal the strain information at the same location and authors suggested energy isoclines that successfully predict the fatigue damage on the interesting location to overcome the drawback of acceleration over fatigue society. Both of methodologies, sensitivity analysis and fatigue damage prediction, commonly use the response acceleration response as main indicator. In this paper, authors investigate the advanced method of vibration fatigue prediction using design sensitivity analysis to enhance the accuracy of predicted accumulated fatigue. Uni-axial vibration testing is performed with finite element model of a simple notched specimen and the prediction of fatigue damage at notched location is conducted for accelerations at different measurement locations that show different sensitivity contribution, either.

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