• Title/Summary/Keyword: Steel wire

검색결과 611건 처리시간 0.122초

고경도 금형강의 와이어 방전가공특성에 관한 연구 (A Study on the Characteristics of Wire Electrical Discharge Machining of the High-Hardened Mold Steel)

  • 이상훈;정태성
    • 소성∙가공
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    • 제15권9호
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    • pp.648-653
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    • 2006
  • In this study, the characteristics of Wire Electrical Discharge Machining(WEDM) of the high-hardened mold steel were investigated. WEDM experiments have been carried out based on parameter of wire diameter, pulse on time, pulse off time, feed rate and cycle etc. From the results, the optimized WEDM cycle of RIGOR steel has been revealed as $5{\sim}7$ times. Also, geometrical accuracy of the Core Pin is dependent on WEDM wire radius machining condition and wire chattering.

고강도 강선의 인장 및 회전굽힘 피로특성 (Characteristic of fatigue properties with tension and bending loading using high strength steel wire)

  • 우병철;김상수;김병걸;서창민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.274-279
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    • 2000
  • The overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate a high carbon steel wire. We tested for basic mechanical properties and 3 types fatigue behavior, tension-tension, 4 points bending and 3 points bending fatigues. In this study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodman's theory and we investigated S-N diagram for bending and tensile loading.

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Eco Deck Plate의 구조적 거동 평가를 위한 실험적 연구 (An Experimental Study for the Evaluation of the Structural Behavior Eco Deck Plate)

  • 이진응;이용재;이수권;정병주
    • 한국구조물진단유지관리공학회 논문집
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    • 제17권5호
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    • pp.40-48
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    • 2013
  • 에코 데크 플레이트 시스템은 철선일체형 거더와 아연도금 강판을 볼트에 의해 일체화시키기 때문에 기존에 용접에 의해 제작된 철선일체형 데크 플레이트에 비해 친환경 및 우수한 공법으로 인정받고 있다. 본 연구에서는 에코 데크 플레이트의 구조적 거동을 평가하기 위해 12가지 형태의 시험체를 동일한 조건으로 2개씩 총 24개의 시험체를 실물크기로 제작하여 실험적 연구를 수행한다. 실험결과 시공하중 작용에 대한 허용 처짐은 설계값 이내의 값을 나타내 만족하는 것으로 나타났으며, 래티스 철선의 가공은 아래로 향하게 절단해 제작하는 것이 구조적으로 유리한 것으로 나타났다. 또한, 하부철선으로 D13을 사용한 시험체의 경우에는 하부철선과 래티스 철선의 용접부위에서 파괴가 발생해 공장 제작 시 용접에 대한 개선안의 마련이 필요하다.

자동차 웨더스트립 심재 경량화를 위한 강선(Steel Wire)의 소성변형 연구 (Study of Plastic Deformation of Steel Wire for Weight Reduction of Automotive Weather Strip)

  • 최보성;이덕영;진찬규
    • 한국자동차공학회논문집
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    • 제21권5호
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    • pp.82-86
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    • 2013
  • The automotive weather strip has the functions isolating of dust, water, noise and vibration from outside. The core of weather strip is made of steel with stiffness. By using the wire formed as the core of weather strip, weight can be reduced as much as 35% by comparing with existing steel core. For this reason, forming wire is necessary to keep the zigzag shape as it is. The deformation which is occurred during forming process can be predicted and it can be used in case of manufacturing dies through CAE. In this paper, rolling process conditions are deduced and the springback amount is predicted after rolling process by using the simulation. The springback amount of product is measured by using optical microscope, and measurement result is compared with the simulation result of springback as the same condition. The suitable gap between dies to compensate springback after rolling process is predicted through simulation and it is used for manufacturing dies.

Geopolymer concrete with high strength, workability and setting time using recycled steel wires and basalt powder

  • Ali Ihsan Celik;Yasin Onuralp Ozkilic
    • Steel and Composite Structures
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    • 제46권5호
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    • pp.689-707
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    • 2023
  • Geopolymer concrete production is interesting as it is an alternative to portland cement concrete. However, workability, setting time and strength expectations limit the sustainable application of geopolymer concrete in practice. This study aims to improve the production of geopolymer concrete to mitigate these drawbacks. The improvement in the workability and setting time were achieved with the additional use of NaOH solution whereas an increase in the strength was gained with the addition of recycled steel fibers from waste tires. In addition, the use of 25% basalt powder instead of fly ash and the addition of recycled steel fibers from waste tires improved its environmental feature. The samples with steel fiber ratios ranging between 0.5% and 5% and basalt powder of 25%, 50% and 75% were tested under both compressive and flexure forces. The compressive and flexural capacities were significantly enhanced by utilizing recycled steel fibers from waste tires. However, decreases in these capacities were detected as the basalt powder ratio increased. In general, as the waste wire ratio increased, the compressive strength gradually increased. While the compressive strength of the reference sample was 26 MPa, when the wire ratio was 5%, the compressive strength increased up to 53 MPa. With the addition of 75% basalt powder, the compressive strength decreases by 60%, but when the 3% wire ratio is reached, the compressive strength is obtained as in the reference sample. In the sample group to which 25% basalt powder was added, the flexural strength increased by 97% when the waste wire addition rate was 5%. In addition, while the energy absorption capacity was 0.66 kN in the reference sample, it increased to 12.33 kN with the addition of 5% wire. The production phase revealed that basalt powder and waste steel wire had a significant impact on the workability and setting time. Furthermore, SEM analyses were performed.

고속도강 선.봉재의 중심부 용융현상방지를 위한 압연공정 해석 (Analysis of Wire/Bar Rolling Process of High Speed Steel for Prevention of Center Fusion)

  • 이수연;정효태;하태권;정재영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.318-321
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    • 2007
  • The temperature distribution of high speed tool steel wire/bar during high speed hot rolling procedures has been studied in this study. The tool steels wire/bar show severe temperature gradient during rolling procedures and the temperature of center part much higher than that of the surface. This temperature gradient accumulated after every rolling procedure and the center of rolled wire/bar could be remelt in a certain stage to cause inside defects. In the present study, the temperature distribution was simulated using finite element method and the processing parameters such as rolling speed, cooling condition, has been discussed to prevent the temperature increases of center wire/bar.

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폴리머-강섬유를 혼입한 고강도 콘크리트 보의 보수·보강 (Repair and Rehabilitation of Polymer-Steel Fibrous High Strength Concrete Beams)

  • 곽계환;김원태
    • 한국구조물진단유지관리공학회 논문집
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    • 제6권2호
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    • pp.135-143
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    • 2002
  • This study is to investigate its use by applying stainless steel wire mash reinforcement method of construction, which is newly developed, on the high strength concrete beam mixed with polymer-steel fiber. In this test, it is investigated and observed such as follows: the ultimate load, the initial flexure crack load, the initial diagonal tension crack load, the relation between load and deflection, load-strain relation, and also crack growth and fracture aspect by increasing load. The results of this test are; first, the stainless steel wire showed some useful reinforcement effects in multiplying the steel's resisting force of moment to the tensile force of beam or slab: second, the promoting strength and internal force was made in the process of the integration at the same reaction by using the penetrating polymer-mortar with an excellent durability and physical property. On the basis of this results, because such instances in applying stainless steel wire Mash reinforcement method of construction have been few so far, through the experimental investigation such as this test over and over again, the efficient and useful method must be developed for the practice.

전극선 성분 변화에 따른 냉간금형용강의 와이어방전가공 특성 (Characteristics of Wire EDM for Cold Die Steel due to the Different Wire Electrode Component)

  • 왕덕현;정순성
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.98-105
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    • 2003
  • In the experimental study, wire EDM was conducted for cold die steel by changing the Wire electrode, peak discharge current and number of finish cut. From the micro structure analysis of SEM photographs, the size of irregular welded and added component on the EDMed surface is decreasing and size of EDMed plane surface is increasing as the decreasing peak current and increasing number of finish cut. From the analysis of coating effect, Zn component is highly contained in Br and Zn Wire EDMed surface and copper component is highly contained in Br and Al wire EDMed surface. Hardness values are Increasing as the increasing peak current and decreasing the number of finish cut The value of hardness is decreasing as Cu, Al, Zn and Br wire electrode because of the residual austenite effect of solid solution copper on solidification, and finally EDMed surface has the highest hardness values for every wire electrode. Yield strength values becomes larger and bending strength values become smaller due to the increasing the hardness. These results are increased as increasing brittleness with hardness.

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강섬유보강 패널구조의 보강효과 분석 및 인성평가 기법 (Steel Fiber Reinforcing Effect Analysis of Slab Panel Structure and Assessment Technics of Toughness)

  • 전찬기;박선규
    • 콘크리트학회지
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    • 제11권2호
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    • pp.209-220
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    • 1999
  • 터널의 숏크리트 라이닝이나 포장 콘크리트 보강용으로 요접철망(wire mesh)을 대신해서 강섬유가 사용되고 있다. 본 연구에서는 강섬유 보강으로 인한 인성평가 대상 구조물을 slab panel 구조($60{\times}60{\times}10$cm)로 하고, 강섬유 혼입률은 콘크리트 용적의 0.5% ~ 2%로 다양화하였다. 이 때 사용한 강섬유는 Dramix ZC type으로 직경은 0.8mm, 길이는 60mm이다. 강섬유 효과의 상대평가를 위한 용접철망(wire mesh)보강은 상면, 하면, 상하면 보강으로 하였다. 이들 실험 결과를 각국의 인성 평가 방법으로 비교 검토한 결과 슬래브(slab) 시험체 적용을 위한 EFNARC의 방법은 25mm의 처짐까지 측정하는 것이 너무 큰 것으로 평가되었고, 보의 휨인성 평가법을 적용하여 검토한 결과에서는 Johnston(II)방법에 의한 $I_{5.5}$ 가장 적절하였으며, JCI-SF4방법에서 지간의 1/150까지 측정하는 것은 너무 작았다. 또한 강섬유로 용접철망(wire mesh)을 효과적으로 대치할 수 있음을 알 수 있었고, 인성효과에 유용한 강섬유 혼입량은 0.5% ~ 1%범위에 있는 것으로 나타났다.