• Title/Summary/Keyword: Steel water pipe

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Numerical Simulation of Temperature and Stress Distribution in Mass Concrete with pipe cooling and Comparision with Experimental Measurements (매스콘크리트 시험체의 수화열 해석 및 실험)

  • 주영춘;김은겸;신치범;조규영;박용남
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.269-274
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    • 1999
  • Various method have been developed for mass concrete structures to reduce the temperature increase of concrete mass due to exothermic hydration reactions of concrete compounds and thereby to avoid thermal cracks. One of the methods widely acceptable for practical use is pipe cooling, in which cooling is achieved by circulating cold water through thin-wall steel pipes embedded in the concrete. A numerical simulation was performed to investigate the effectiveness of pipe cooling. A three-dimensional finite element method was proposed to analyse the transient three-dimensional heat transfer between the hardening concrete and the cooling water in pipe and to predict the stress development during the curing process. The effects of the cement type and content and the environment were taken into consideration by the heat generation rate and the boundary conditions, respectively. In order to test the validity of the numerical simulation, a model RC structure with pipe cooling was constructed and the time-dependent temperature and stress distributions within the structure as well as the variation of the temperature of cooling water along the pipe were measured. The results of the simulation agreed well the experimental measurements. The results of this study have important implications for the optimal design of the cooling pipe layout and for the estimation of thermal stress in order to eliminate thermal cracks.

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Study on Thermal Crack Control Using Pipe-Cooling in Massive Concrete Foundation of Urban Bridge (파이프 쿨링을 이용한 도심 교량 기초 매스 콘크리트의 수화열 제어에 관한 연구)

  • 이주호;배한욱;우승민;우종일;하봉태;김지상
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.41-46
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    • 2002
  • Recently, the design and construction of massive concrete structures are increased, But, the temperature rise within a large concrete mass makes the construction of massive concrete structures be very difficult. Therefore, various techniques of the thermal stress control of the mass concrete have been widely used. One of them is pipe-cooling which reduces the temperature of concrete with flowing water. It was shown to be possible to construct the massive concrete foundation of urban bridge successfully by application of pipe-cooling system with steel pipe and water circulation. It was also found to expected to make it possible to reduce the probability of thermal crack development in a massive concrete foundation of urban bridge by pipe-cooling system.

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Effect of Heat Input on Girth welds properties of High strain steel pipe (입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향)

  • Lee, Jin-Woo;Song, Woo-Hyun;Seo, Dong-Han;Lee, Jong-Sub
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.71-71
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    • 2010
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

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Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe (입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향)

  • Lee, Jin-Woo;Song, Woo-Hyun;Seo, Dong-Han;Lee, Jong-Sub
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.25-30
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    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

Study on performance verification of dual-purpose rockbolt for reinforcement and drainage (지반 보강과 배수를 위한 이중기능 록볼트 성능 검증에 관한 연구)

  • Jung, Young-Hoon;Kim, Doo-Rae;Kim, Kyeong-Cheol;Shin, Jong-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.5
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    • pp.869-886
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    • 2018
  • Rockbolt is one of the most common supports used to reinforce discontinuous rock during underground excavation. Extra drain pipes are installed to improve excavation workability and the anchorage of rockbolts in water bearing ground. The drain pipe is effective in improving the workability by providing drainage path, but it is difficult to expect the reinforcement effect, increasing disturbance of the discontinuous rock mass and the construction cost. To solve this problem, dual purpose rockbolt (DPR) has been developed for the reinforcement of rock and the drainage of ground water. DPR was able to improve the mechanical and hydraulic stability of the rocks quickly and economically. Two kinds of DPRs using FRP (Fiber Reinforced Plastic) and steel were investigated for the mechanical and hydraulic performance. Also, the workability and stability of DPR were analyzed.

Development Trend of Sour Resistant Linepipe Steel and its Sour Characteristics in Welded Joints (내(耐)Sour 라인파이프 강재의 개발동향 및 용접부 Sour특성)

  • Kim, Young-Hune;Song, Woo-Hyun;Koh, Seong-Ung
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.21-25
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    • 2014
  • Oil and gas fields were left unexploited which deemed too deep and sour. New developing markets are emerging in this part and pipe manufacturers need demanding requirements in the combination of sour service requirements with heavier wall thickness required to cope with increasing water depths. Whilst, the strength and fracture toughness needed to meet the strict requirements In order to deliver the optimum sour properties in the final pipe, attention needs to be paid to each stage throughout the process from steel making. The main key during steel making is strengthening, securing mechanical properties and suppression of center segregation by adding proper chemical elements and controlling water cooling and plate rolling. Additionally in welding, it is required to prevent HAZ softening by high heat input during welding of heavy thick pipes and hydrogen assisted cracking in high strength steels with hard phases. In this paper, we introduce markets of sour resistant linepipe steels and in response to this, have a look in the development trend of sour resistant linepipe steels and its sour characteristics in welded joints.

Experimental study on pullout capacity on friction type steel pipe rock bolt to use elastic restoring force and existing rock bolts (탄성복원력을 이용한 마찰형 강관 록볼트 및 기존 록볼트에 대한 인발력 실험연구)

  • Moorak Son;Jihyun Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.6
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    • pp.459-468
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    • 2023
  • In this study, an experiment on pullout capacity was conducted of rock bolts using grouting materials such as cement mortar and resin, which are widely used, and a newly proposed steel pipe friction type rock bolt using elastic restoring force, and the results were compared and analyzed. The experimental results showed that the pullout capacity on the rock bolts with cement mortar under a dry condition (no ground water) was relatively larger than the rock bolts with resin and the steel pipe. Nevertheless, the friction type steel pipe rock bolt to use elastic restoring force is expected to be useful in the field particularly where groundwater exists and it affects the loss and curing of grouting materials such as cement mortar or resin. In addition, it was found to have the advantage of being easy and quick to install.

Adsorption rate of Phosphate Corrosion Inhibitor in Carbon Steel pipe (탄소강관에서의 인산염 부식억제제농도 감소의 반응속도상수 평가)

  • Woo, Dalsik;Hwang, Byunggi
    • Journal of Environmental Impact Assessment
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    • v.14 no.1
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    • pp.17-24
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    • 2005
  • This study was performed to evaluate the adsorption rate of phosphate corrosion inhibitor and reaction rate constant in drinking water distribution systems. The optimum concentration of corrosion inhibitor would vary depending on the quality of water, pipe materials, and condition of metal surfaces. The current adsorption study indicated that the residual phosphate concentration of the corrosion inhibitor decreased with the time as it adsorbed on the surface of pipe material. As time went by, the residual phosphate concentration became constant. It means that the formation of the corrosion protection film on metal surfaces is completed.

The Comparison Analysis of Welding Techniques in Water Distribution Steel Pipes (상수도강관 용접접합의 방법별 비교분석)

  • Kim, Eung-Seok;Jeong, Won-Sik;Kim, Sung-Pyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.6
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    • pp.2859-2865
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    • 2011
  • The welded connection is known as an essential factor for establishing qualified construction and/or maintenance of wrapped steel pipe. In this study, welded connection conditions in the coated pipes with large diameter (over 700 mm) in Korea water distribution systems were estimated for suggesting technically and economically available welded connection method. For the study analysis, current steel pipe usage and accident cases were investigated. In addition, the characteristics of each welded connection method and automatic or manual connection techniques were also compared and estimated. As results, automatic welded connection method is superior than manual welded connection method in aspect of pure construction cost (average 9%) or pure welded connection cost (average 13.5%). When the poor welding-working situations in Korea are considered such as high tolerance of out-of-roundness in KS regulation, a number of lap joint welded connections, the real cost benefits of automatic welded connection should be much higher than those of manual welded connections.

Prediction of Short-term Behavior of Buried Polyethylene Pipe (지중매설 폴리에틸렌 관의 단기거동 예측)

  • Park, Joonseok;Lee, Young-Geun;Kim, Sunhee;Park, Jung-Hwan;Kim, Eung-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.6
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    • pp.907-914
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    • 2012
  • Flexible pipes take advantage of their ability to move, or deflect, under loads without structural damage. Common types of flexible pipes are manufactured from polyethylene (PE), polyvinyl chloride (PVC), steel, glass fiber reinforced thermosetting polymer plastic (GFRP), and aluminum. In this paper, we present the result of an investigation pertaining to the short-term behavior of buried polyethylene pipe. The mechanical properties of the polyethylene pipe produced in the domestic manufacturer are determined and the results are reported in this paper. In addition, vertical ring deflection is measured by the laboratory model test and the finite element analysis (FEA) is also conducted to simulate the short-term behavior of polyethylene pipe buried underground. Based on results from soil-pipe interaction finite element analyses of polyethylene pipe is used to predict the vertical ring deflection and maximum bending strain of polyethylene pipe.