• Title/Summary/Keyword: Steel strip defects

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Diagnosis of Coating Deviation in Continuous Galvanizing Line (연속용융아연 도금라인의 도금편차 진단)

  • 배용환
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.2
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    • pp.192-199
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    • 2002
  • In continuous galvanizing process, the mass of zinc deposited and its distribution are controlled by the air pressure, effective distance from the air knife nozzle to the steel strip surface and line speed. Coating defects are resulted from the unbalance of these control factors and the inaccuracy of coating equipments. This paper investigates the main cause of coating deviation and a new air knife system for control of coating thickness was developed. We investigate dynamic pressure variation by air knife types. It is found that the coating deviation is caused by the unbalance of dynamic pressure, the irregularity of strip position, and the strip vibration. Formulating a useful coating model by using present working condition, an optimal working condition is suggested. The productivity and coating quality are improved by applying the result of this research at the shop floor.

FULL COVERAGE RESTORATION OF PRIMARY ANTERIOR TEETH : A CASE REPORT (유전치의 전장피개수복 : 증례보고)

  • Hong, Kee-Sang;Jang, Ki-Taeg;Lee, Sang-Hoon
    • Journal of the korean academy of Pediatric Dentistry
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    • v.26 no.2
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    • pp.240-247
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    • 1999
  • Primary anterior teeth requiring extensive restorative therapy due to caries, trauma or developmental defects can present a particularly challenging problem for the pediatric dentist. The ideal restorative technique would combine strength, durability esthetics and efficiency in placement. Couple these concerns with the technical difficulties of operating on children with behavior management problems, and the dentist is left with the difficult task of choosing from a variety of restorative options. Restorative modalities currently in use to treat primary anterior teeth include bonding with composite resin as in celluloid strip crowns, conventional stainless steel crowns, open-faced stainless steel crowns, commercially and chairside veneered stainless steel crowns and epoxy-coated stainless steel crowns. Each of these techniques presents technical, functional or esthetic compromises that complicate their efficient and effective usage. This is a report of the results obtained at the Department of Pediatric Dentistry, College of Dentistry Seoul National University, through the use of these various methods of treating primary anterior teeth.

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A Study on the Characteristics of Automatic Flatness Control System for Cold Rolling (냉각압연 가공용 자동 형상제어장치의 특성에 관한 연구)

  • Kim, Moon-Kyung;Jeon, Eon-Chan;Kim, Soon-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2901-2907
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    • 1996
  • Flatness of cold rolled strip is vital to the quality of the product and productivity of the mill. Therefore, in recent year requirement for flatness control in strip rolling have become increasingly severe. The necessity for more accurate automatic gauge control and automatic flatness control(AFC) has increased by customer's requirement for cold rolled steel sheets with thinner gauge and better flatness quality. In this paper, the performance and functions of AFC system installed on the 4 hi-reversing mill has been investigated under actual conditions. The test results are as follows : The more strip thickness is thick, the smaller the I-value. The I-value is a strain measured by stressometer. Complex distributions of strip tension are controlled to remove not only a quarter buckle but also a simple center wave and edge wave. The defects caused by poor flatness have been drastically decreased. And a proper coolant temperature for work roll cooling system on the AFC system is about $50~55^{\circ}C$.

Prediction of Plastic Deformation Behavior of the Side Surface of Slab during Hot Rough Rolling (열간 조압연 공정에서 슬래브 측면부의 소성변형거동 예측)

  • Jeong, J.H.;Lee, K.H.;Lee, S.B.;Lee, I.K.;Lee, S.H.;Kim, H.J.;Lee, K.Y.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.425-430
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    • 2014
  • The aim of the current study was to predict the plastic deformation behavior of a heated slab during hot rough rolling. FE-simulations were performed to investigate the metal flow and to locate the position of surface material from the slab through the rough rolling and onto the strip, using a material point tracking technique. In addition, experimental hot rolling trials were conducted where artificial defects were impressed onto a heated slab in order to validate the FE-simulation results. The simulated results show the same tendency of deformation behavior as the experimental measurements. The movement of slab defects from the side surface towards the strip center is directly linked to the extent of lateral spread during the rolling.

A Study on the Characteristics of Automatic Flatness Control System for Stell Sheet (강판의 자동 형상제어 장치의 특성에 관한 연구)

  • 김순경;전연찬;김중완;김문경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.541-545
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    • 1996
  • In this paper, The performance and functions of automatic flatness control system installed on the 4 hi-reversing mill and has been investigated under actualconditions. A new automatic flatness control system incorporates a measuring roll for measurement and correction calculations, hydraulic roll benders, selective roll cooling, and a programmable controller for interface and data logging. The test results are as following. The more the exit steel strip thickness is thick, the smaller the I value, and the more it is thin, the larger the I value. And, a complex distribution of strip tension was controlled, for example, not only a quarter buckle but also a simple center wave and edge wave. Because the tension deviation is larger at acceleration speed and deceleration speed than steady speed, so automatic flatness control system of contact type is better to adopt over 450 m/min, automatic flatness control system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and defects caused by poor flatness have been drastically decreased. And coolant temperature for work roll cooling system on the automatic flatness control system is better to adopt about 50-55 .deg. C.

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A Study on Characteristics of Automatic Flatness Control System of Contact Type (접촉식 자동 형상제어 장치의 특성에 관한 연구)

  • Kim, Moon-kyung;Jeon, Eon-chan;Kim, Soon-kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.67-73
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    • 1996
  • The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

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Stability of tow-steered curved panels with geometrical defects using higher order FSM

  • Fazilati, Jamshid
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.25-37
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    • 2018
  • For the first time, the parametric instability characteristics of tow-steered variable stiffness composite laminated (VSCL) cylindrical panels is investigated using B-spline finite strip method (FSM). The panel is considered containing geometrical defects including cutout and delamination. The material properties are assumed to vary along the panel axial length of any lamina according to a linear fiber-orientation variation. A uniformly distributed inplane longitudinal loading varies harmoni-cally with time is considered. The instability load frequency regions corresponding to the assumed in-plane parametric load-ing is derived using the Bolotin's first order approximation through an energy approach. In order to demonstrate the capabili-ties of the developed formulation in predicting stability behavior of the thin-walled VSCL structures, some representative results are obtained and compared with those in the literature wherever available. It is shown that the B-spline FSM is a proper tool for extracting the stability boundaries of perforated delaminated VSCL panels.

Automatic Metallic Surface Defect Detection using ShuffleDefectNet

  • Anvar, Avlokulov;Cho, Young Im
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.3
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    • pp.19-26
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    • 2020
  • Steel production requires high-quality surfaces with minimal defects. Therefore, the detection algorithms for the surface defects of steel strip should have good generalization performance. To meet the growing demand for high-quality products, the use of intelligent visual inspection systems is becoming essential in production lines. In this paper, we proposed a ShuffleDefectNet defect detection system based on deep learning. The proposed defect detection system exceeds state-of-the-art performance for defect detection on the Northeastern University (NEU) dataset obtaining a mean average accuracy of 99.75%. We train the best performing detection with different amounts of training data and observe the performance of detection. We notice that accuracy and speed improve significantly when use the overall architecture of ShuffleDefectNet.

Classification of Surface Defects on Cold Rolled Strips by Probabilistic Neural Networks (확률신경회로망에 의한 냉연 강판 표면결함의 분류)

  • Song, S.J.;Kim, H.J.;Choi, S.H.;Lee, J.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.3
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    • pp.162-173
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    • 1997
  • Automatic on-line surface inspection systems have been applied for monitoring a quality of steel strip surfaces. One of the important issues in this application is the performance of on-line defect classifiers. Rule-based classification table methods which are conventionally used for this purpose have been suffered from their low performances. In this work, probabilistic neural networks and the enhanced classification tables which are newly proposed here are applied as alternative on-line classifiers to identify types of surface defects on cold rolled strips. Probabilistic neural networks have shown very excellent performance for classification of surface defects.

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ELECTROSLAG STRIP OVERLAY OF PIPE, FITTINGS, AND PRESSURE VESSELS

  • Dan, Capitanescu
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.355-360
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    • 2002
  • ElectroSlag Strip Overlaying (ESSO) process has been around since 1970. ESSO process had limited acceptance due to a few problems associated with the use of this process in its very early stage. Limited knowledge and, most significantly, poor quality of the equipment and welding flux gave the ESSO process a bad name. However, this process is well accepted today and used in North America, Europe and Japan. The ESSO process provides low dilution overlays at high deposition rates, excellent and consistent deposit chemistry with excellent surface quality, and virtually no defects. Capitan has taken this process one step further through extensive research and development of the process itself as well as the equipment. The improvement brought to the process warranted the issuance in May 2000 of an US patent. This study demonstrates the feasibility of this process with immediate positive production results. The main achievements of this work are as follows: $\textbullet$ Development of six various strip-flux combinations on three different base materials: carbon steel, $\frac{1}{4}$ Cr/.5 Mo and 2 $\frac{1}{4}$ Cr/l Mo, fully tested with: penetrant, ultrasound, bends, hardness, overlay chemistry, corrosion and hydrogen disbonding. $\textbullet$ 12" dia. 90 hot formed elbows from straight pipe electroslag overlayed with "1 layer" and "2 layer" Alloy 625 $\textbullet$ a very unique development of miniaturized overlaying equipment able to perform overlay in pipe with diameters as low as 10" (254 mm). This development has large applications in the field of offshore, petrochemical, refining, pulp and paper and power generation industries. The aftermath of this development was its immediate acceptance by major end users with the completion of four projects of overlayed pipe in the USA and Far East Asia.

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