• Title/Summary/Keyword: Steel storage racks

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Flexural behavior of steel storage rack base-plate upright connections with concentric anchor bolts

  • Zhao, Xianzhong;Huang, Zhaoqi;Wang, Yue;Sivakumaran, Ken S.
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.357-373
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    • 2019
  • Steel storage racks are slender structures whose overall behavior and the capacity depend largely on the flexural behavior of the base-plate to upright connections and on the behavior of beam-to-column connections. The base-plate upright connection assembly details, anchor bolt position in particular, associated with the high-rise steel storage racks differ from those of normal height steel storage racks. Since flexural behavior of high-rise rack base connection is hitherto unavailable, this investigation experimentally establishes the flexural behavior of base-plate upright connections of high-rise steel storage racks. This investigation used an enhanced test setup and considered nine groups of three identical tests to investigate the influence of factors such as axial load, base plate thickness, anchor bolt size, bracket length, and upright thickness. The test observations show that the base-plate assembly may significantly influence the overall behavior of such connections. A rigid plate analytical model and an elastic plate analytical model for the overall rotations stiffness of base-plate upright connections with concentric anchor bolts were constructed, and were found to give better predictions of the initial stiffness of such connections. Analytical model based parametric studies highlight and quantify the interplay of components and provide a means for efficient maximization of overall rotational stiffness of concentrically anchor bolted high-rise rack base-plate upright connections.

Rigid plastic analysis for the seismic performance evaluation of steel storage racks

  • Montuori, Rosario;Gabbianelli, Giammaria;Nastri, Elide;Simoncelli, Marco
    • Steel and Composite Structures
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    • v.32 no.1
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    • pp.1-19
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    • 2019
  • The aim of the paper is the prediction of the seismic collapse mode of steel storage pallet racks under seismic loads. The attention paid by the researchers on the behaviour of the industrial steel storage pallets racks is increased over the years thanks to their high dead-to-live load ratio. In fact, these structures, generally made by cold-formed thin-walled profiles, present very low structural costs but can support large and expensive loads. The paper presents a prediction of the seismic collapse modes of multi-storey racks. The analysis of the possible collapse modes has been made by an approach based on the kinematic theorem of plastic collapse extended to the second order effects by means of the concept of collapse mechanism equilibrium curve. In this way, the dissipative behaviour of racks is determined with a simpler method than the pushover analysis. Parametric analyses have been performed on 24 racks, differing for the geometric layout and cross-section of the components, designed in according to the EN16618 and EN15512 requirements. The obtained results have highlighted that, in all the considered cases, the global collapse mechanism, that is the safest one, never develops, leading to a dangerous situation that must be avoided to preserve the structure during a seismic event. Although the studied racks follow all the codes prescriptions, the development of a dissipative collapse mechanism is not achieved. In addition, also the variability of load distribution has been considered, reflecting the different pallet positions assumed during the in-service life of the racks, to point out its influence on the collapse mechanism. The information carried out from the paper can be very useful for designers and manufacturers because it allows to better understand the racks behaviour in seismic load condition.

Development of Connection Model based on FE Analysis to Ensure Stability of Steel Storage Racks (적재설비 안정성 확보를 위한 FE 해석 기반의 연결부 모델 개발)

  • Heo, Gwanghee;Kim, Chunggil;Yu, Darly;Jeon, Jongsu;Lee, Chinok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.2
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    • pp.349-356
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    • 2018
  • This paper attempts to develop a connection model based on FE analysis that can be applied to the evaluation of earthquake fragility of Steel Storage Racks lacking research in Korea. In order to accomplish this goal, shaking table tests, modal tests, and various member tests (8 case, push-over test) for structural members have been conducted to understand the behavior of steel storage racks. Based on the experimental results, detailed modeling of the joints was conducted using the NX-Nastran program in order to develop a connection model for Steel storage racks to be applied to the seismic vulnerability assessment. Especially, surface to surface contact element and spring element are applied to simulate the connection between the column member and the beam member connected by the simple latch method. Spring element model developed and applied ARX (Auto Regressive eXogenous) based mathematical model. The simulation results based on the FE model showed excellent reliability with a mutual error rate of less than 8% when compared with the member test results. As a result, it was confirmed that the FE model based connection model developed in the study can be applied to the analytical model for the seismic vulnerability assessment of Steel storage racks.

EFFECT OF STAINLESS STEEL PLATE POSITION ON NEUTRON MULTIPLICATION FACTOR IN SPENT FUEL STORAGE RACKS

  • Sohn, Hee-Dong;Kim, Jong-Kyung
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.75-82
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    • 2011
  • The neutron multiplication factor in spent fuel storage racks, in which a stainless steel plate encloses a fuel assembly, was evaluated according to the variation of distance between the fuel assembly and stainless steel plate, as well as the pitch. The stainless steel plate position with the lowest multiplication factor on each pitch consistently appeared as 6mm or 9mm away from the outmost surface of the fuel assembly. Because the stainless steel plate has a thermal neutron absorption cross section, its ability to absorb neutrons can work best only if it is installed at the position where thermal neutrons can be gathered most easily. Therefore, the stainless steel plate position should not be too close or too far away from the fuel assembly, but it should be kept a pertinent distance from the fuel assembly.

Perforated TWCF steel beam-columns: European design alternatives

  • Baldassino, Nadia;Bernardi, Martina;Bernuzzi, Claudio;Simoncelli, Marco
    • Steel and Composite Structures
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    • v.35 no.5
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    • pp.701-715
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    • 2020
  • Steel storage racks are lightweight structures, made of thin-walled cold-formed members, whose behaviour is remarkably influenced by local, distortional and overall buckling phenomena, frequently mutually combined. In addition, the need of an easy and rapid erection and reconfiguration of the skeleton frame usually entails the presence of regular perforations along the length of the vertical elements (uprights). Holes and slots strongly influence their behaviour, whose prediction is however of paramount importance to guarantee an efficient design and a safe use of racks. This paper focuses on the behaviour of isolated uprights subjected to both axial load and bending moments, differing for the cross-section geometry and for the regular perforation systems. According to the European standards for routine design, four alternatives to evaluate the bending moment-axial load resisting domains are shortly discussed and critically compared in terms of member load carrying capacity.

Seismic characterization of cold formed steel pallet racks

  • Saravanan, M.;Marimuthu, V.;Prabha, P.;Surendran, M.;Palani, G.S.
    • Earthquakes and Structures
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    • v.7 no.6
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    • pp.955-967
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    • 2014
  • Storage racks are used worldwide in industries and commercial outlets due to the advantage of lighter, faster erection and easy alteration of pallet level as required. The studies to understand the behaviour of cold formed steel pallet racks, under seismic action is one of the emerging area of research. The rack consists of perforated uprights and beams with hook-in end connector, which enables the floor height adjustments. The dynamic characteristics of these racks are not well established. This paper presents the dynamic characteristics of 3-D single bay two storey pallet rack system with hook-in end connectors, which is tested on shake table. The sweep sine test and El Centro earthquake acceleration is used to evaluate the seismic performance of the cold formed steel pallet racks. Also an attempt is made to evaluate the realistic dynamic characteristics by using STAAD Pro software. Modal analysis is performed by incorporating the effective moment of inertia of the upright, which considers the effect of presence of perforations and rotational stiffness of the beam-to-upright connection to determine the realistic fundamental frequency of pallet racks, which is required for carrying out the seismic design. Finite element model of the perforated upright section has been developed as a cantilever beam through which effective moment of inertia is evaluated. The stiffness of the hook-in connector is taken from the previous study by Prabha et al. (2010). The results from modal analysis are in good agreement with the respective experimental results.

Strength upgrading of steel storage rack frames in the down-aisle direction

  • El Kadi, Bassel;Cosgun, Cumhur;Mangir, Atakan;Kiymaz, Guven
    • Steel and Composite Structures
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    • v.23 no.2
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    • pp.143-152
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    • 2017
  • This paper focuses on the seismic performance of pallet-type steel storage rack structures in their down aisle direction. As evidenced by experimental research, the seismic response of storage racks in the down-aisle direction is strongly affected by the nonlinear moment-rotation response of the beam-to-column connections. In their down-aisle direction, rack structures are designed to resist lateral seismic loads with typical moment frames utilizing proprietary beam-to-column moment-resisting connections. These connections are mostly boltless hooked type connections and they exhibit significantly large rotations resulting in large lateral frame displacements when subjected to strong ground motions. In this paper, typical hooked boltless beam-to-column connections are studied experimentally to obtain their non-linear reversed cyclic moment-rotation response. Additionally, a compound type connection involving the standard hooks and additional bolts were also tested under similar conditions. The simple introduction of the additional bolts within the hooked connection is considered to be a practical way of structural upgrade in the connection. The experimentally evaluated characteristics of the connections are compared in terms of some important performance indicators such as maximum moment and rotation capacity, change in stiffness and accumulated energy levels within the cyclic loading protocol. Finally, the obtained characteristics were used to carry out seismic performance assessment of rack frames incorporating the tested beam-to-column connections. The assessment involves a displacement based approach that utilizes a simple analytical model that captures the seismic behavior of racks in their down-aisle direction. The results of the study indicate that the proposed method of upgrading appears to be a very practical and effective way of increasing the seismic performance of hooked connections and hence the rack frames in their down-aisle direction.

Behavior of steel storage pallet racking connection - A review

  • Chen, Chulin;Shi, Lei;Shariati, Mahdi;Toghroli, Ali;Mohamad, Edy Tonnizam;Bui, Dieu Tien;Khorami, Majid
    • Steel and Composite Structures
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    • v.30 no.5
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    • pp.457-469
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    • 2019
  • Steel pallet racking industry has globally used from the industrial revolution and has deeply evolved from hot-rolled profile into cold-formed profile to raise the optimization in engineering field. Nowadays, some studies regarding cold-formed steel profile have been performed, but fewer studies in terms of cold-formed pallet racking specifically in connection due to the semi-rigid behavior by lug-hooked into the upright have been conducted. The objective of this study is to review the related literature on steel storage racking connection behavior.

Experimental validation of the seismic analysis methodology for free-standing spent fuel racks

  • Merino, Alberto Gonzalez;Pena, Luis Costas de la;Gonzalez, Arturo
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.884-893
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    • 2019
  • Spent fuel racks are steel structures used in the storage of the spent fuel removed from the nuclear power reactor. Rack units are submerged in the depths of the spent fuel pool to keep the fuel cool. Their free-standing design isolates their bases from the pool floor reducing structural stresses in case of seismic event. However, these singular features complicate their seismic analysis which involves a transient dynamic response with geometrical nonlinearities and fluid-structure interactions. An accurate estimation of the response is essential to achieve a safe pool layout and a reliable structural design. An analysis methodology based on the hydrodynamic mass concept and implicit integration algorithms was developed ad-hoc, but some dispersion of results still remains. In order to validate the analysis methodology, vibration tests are carried out on a reduced scale mock-up of a 2-rack system. The two rack mockups are submerged in free-standing conditions inside a rigid pool tank loaded with fake fuel assemblies and subjected to accelerations on a unidirectional shaking table. This article compares the experimental data with the numerical outputs of a finite element model built in ANSYS Mechanical. The in-phase motion of both units is highlighted and the water coupling effect is detailed. Results show a good agreement validating the methodology.

Seismic Performance of Steel Industrial Storage Racks Subjected to Korea Earthquakes (국내 발생지진에 의한 물류창고 강재 적재설비의 내진성능 평가)

  • Jeon, Jong-Su;Choi, Hyoungsuk;Seo, Youngdeuk;Kim, Chunggil;Heo, Gwanghee
    • Journal of the Earthquake Engineering Society of Korea
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    • v.22 no.3
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    • pp.149-160
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    • 2018
  • This study experimentally and analytically examines the seismic vulnerability of steel rack storage frames subjected to Korea earthquakes (2016 Gyeongju earthquake and 2017 Pohang earthquake). To achieve this aim, this study selects a three-story, one-bay steel rack frame with a typical configuration of rack frame in Korea. Firstly, the local behavior for frame components is examined by performing monotonic and/or cyclic load tests and the global response and dynamic characteristics of the subject rack frame are investigated by conducting a shaking table test. The analytical model of the rack frame is then created based on the experimental results and is used to perform nonlinear time history analyses with recorded Korea earthquakes. The seismic demand of the rack frame is considerably affected by the spectral acceleration response, instead of peak ground accelerations (peak floor accelerations). Moreover, the collapse fragility curve of the rack frame is developed using incremental dynamic analyses for the Gyeongju and Pohang earthquakes. Fragility results indicate that the ground motion characteristics of these earthquakes do not significantly affect the frame vulnerability at the collapse state.